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BENTLY 22810-01-05-50-02 Vibration Proximity Probe
Product Overview: BENTLY 22810-01-05-50-02
The BENTLY 22810-01-05-50-02 vibration proximity probe is a high-precision industrial sensor engineered for real-time monitoring of shaft vibration and displacement in rotating machinery. As a key component of Bently Nevada’s 3300 Series Machinery Health Monitoring System, this probe delivers reliable measurements to detect early signs of mechanical anomalies, such as misalignment, bearing wear, or imbalance, enabling proactive maintenance and minimizing unplanned downtime. Designed for durability in harsh environments, the 22810-01-05-50-02 combines advanced eddy current technology with a rugged construction to ensure consistent performance in mission-critical applications.
Featuring a 10 mm nominal probe diameter and 5-meter cable length, the 22810-01-05-50-02 interfaces seamlessly with Bently Nevada’s 3300/40M Proximitor™ Modules (e.g., 3300/40M 173343-01) to convert mechanical movements into electrical signals for analysis. Its -50°C to +177°C operating temperature range and IP65 protection rating make it suitable for extreme conditions, from power plant turbines to offshore compressors. The probe’s linear measurement range of 0–4 mm and 7.87 V/mm sensitivity ensure precise detection of shaft vibrations, while its stainless steel housing resists corrosion and mechanical stress, enhancing longevity in demanding industrial settings.
In automation systems, the 22810-01-05-50-02 serves as a frontline sensor for machinery health assessment, feeding critical data to monitoring systems for real-time analysis. Its compatibility with Bently Nevada’s comprehensive suite of modules and software tools enables seamless integration into distributed control systems (DCS) and supervisory control networks, making it an essential component for predictive maintenance strategies in industries reliant on reliable equipment operation.
Technical Specifications: BENTLY 22810-01-05-50-02
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 22810-01-05-50-02 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Vibration Proximity Probe |
| Probe Diameter | 10 mm |
| Cable Length | 5 meters |
| Measurement Range | 0–4 mm (linear) |
| Sensitivity | 7.87 V/mm (200 mV/mil) |
| Operating Temperature | -50°C to +177°C |
| Storage Temperature | -50°C to +200°C |
| Protection Rating | IP65 |
| Material | Stainless steel housing |
| Connector Type | Bently Nevada 18-pin connector |
| Weight | 0.7 kg |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 22810-01-05-50-02
High-Precision Eddy Current Technology: The 22810-01-05-50-02 utilizes eddy current principles to measure shaft displacement with micron-level accuracy, critical for detecting minor vibrations that could escalate into major failures. This precision allows early identification of issues like rotor rubs or bearing degradation, enabling timely maintenance actions to prevent costly breakdowns.
Rugged Industrial Design: Built with a stainless steel probe tip and IP65-rated construction, the sensor withstands harsh environmental factors, including high temperatures, moisture, and dust. Its ability to operate reliably in -50°C to +177°C environments makes it suitable for extreme industrial applications, such as furnace fans or cryogenic compressors.
Seamless System Integration: Specifically designed for Bently Nevada’s 3300 Series, the probe ensures compatibility with Proximitor modules and monitoring racks, simplifying system setup and calibration. This integration reduces installation time and minimizes the risk of compatibility issues in complex monitoring setups.
Long-Life Performance: The probe’s corrosion-resistant materials and robust cable construction extend its service life, even in chemically aggressive or high-vibration environments. This longevity reduces replacement costs and maintenance frequency, enhancing overall system reliability and operational efficiency.
Easy Calibration and Maintenance: The 22810-01-05-50-02 supports on-site calibration using Bently Nevada’s standard tools, allowing operators to verify performance without specialized equipment. Its modular design facilitates quick replacement if needed, minimizing downtime during maintenance or repairs.
Application Areas: BENTLY 22810-01-05-50-02
The BENTLY 22810-01-05-50-02 vibration proximity probe is widely applied in industries where machinery reliability is non-negotiable:
- Power Generation: Monitors steam turbines, generators, and auxiliary equipment in thermal, hydro, and nuclear power plants. The probe’s high-temperature tolerance ensures accurate measurements in turbine casings and generator shafts, supporting continuous power production.
- Oil and Gas: Deployed in refineries, pipelines, and offshore platforms to monitor compressors, pumps, and motors. Its corrosion resistance makes it suitable for harsh offshore environments and chemically active processing areas, ensuring reliable operation in challenging conditions.
- Manufacturing: Installed in CNC machines, presses, and robotic arms to detect vibrations that could affect product quality. The probe helps maintain precision in high-speed manufacturing processes, such as automotive assembly lines or electronics production.
- Water Treatment: Used in pump stations and wastewater treatment plants to monitor pump shafts and impellers, ensuring continuous operation and compliance with environmental regulations. Its durability supports long-term use in humid, corrosive environments.
- Aerospace and Defense: Supports condition monitoring of aircraft engines, ground support equipment, and military machinery, where failure risks must be minimized for mission success and safety.
Related Products: BENTLY 22810-01-05-50-02
- BENTLY 3300/40M Proximitor Module (173343-01): A 配套使用 module that processes signals from the 22810-01-05-50-02, converting proximity measurements into standardized outputs for monitoring systems.
- BENTLY 3300/32 Keyphasor Module (125712-01): Provides phase reference signals for the 22810-01-05-50-02, enabling precise vibration analysis and machinery alignment.
- BENTLY 135489-03 Extension Cable (3-meter): Extends the reach of the 22810-01-05-50-02 for installations requiring longer probe placement, ensuring signal integrity over extended distances.
- BENTLY 3300/05 Rack Chassis: A mounting chassis that houses Proximitor modules and other monitoring components, integrating the 22810-01-05-50-02 into a comprehensive health monitoring system.
- BENTLY 3500/42M Vibration Monitoring Module: A higher-performance module for complex systems, working with the 22810-01-05-50-02 to support multiple vibration channels for advanced analysis.
- BENTLY 22810-01-10-50-02 Proximity Probe (10-meter cable): A variant with a longer cable length, offering flexibility for installations where the probe must be positioned further from the monitoring system.
Installation and Maintenance: BENTLY 22810-01-05-50-02
Pre-installation Preparations:
Before installing the 22810-01-05-50-02, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper clearance around the probe tip to avoid mechanical interference. Use the provided mounting bracket to secure the probe to the machinery casing, maintaining a perpendicular alignment to the target shaft. Connect the probe cable to the Bently Nevada Proximitor module (e.g., 3300/40M 173343-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the probe using Bently Nevada’s System 1 software to establish the zero gap and linear range before commissioning.
Before installing the 22810-01-05-50-02, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper clearance around the probe tip to avoid mechanical interference. Use the provided mounting bracket to secure the probe to the machinery casing, maintaining a perpendicular alignment to the target shaft. Connect the probe cable to the Bently Nevada Proximitor module (e.g., 3300/40M 173343-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the probe using Bently Nevada’s System 1 software to establish the zero gap and linear range before commissioning.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks for cable wear, connector corrosion, or physical damage to the probe tip. Use a thermal imager to detect unusual temperature gradients that could indicate probe malfunction or excessive machinery vibration.
- Calibration Verification: Annually verify probe sensitivity and linearity using a calibration fixture, adjusting as needed to maintain measurement accuracy. Reference Bently Nevada’s calibration procedures for step-by-step guidance and ensure compliance with industry standards.
- Environmental Monitoring: Regularly assess the operating environment for changes in temperature, humidity, or vibration levels that could affect probe performance. Install additional protection, such as heat shields or conduit, if conditions exceed specified limits.
- Spare Parts Management: Keep a spare 22810-01-05-50-02 on hand, along with compatible connectors and cables, to facilitate rapid replacement in case of failure. Leverage our global supply chain for quick delivery of discontinued or urgent components, minimizing downtime.
Product Guarantee: BENTLY 22810-01-05-50-02
Our company provides a 12-month quality warranty for the BENTLY 22810-01-05-50-02 vibration proximity probe, covering hardware defects from non-human causes. During the warranty period, we will replace any probe with abnormal sensitivity, cable failures, or structural damage at no cost. For discontinued models or urgent repair needs, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we are committed to reliable products and exceptional service. The 22810-01-05-50-02 exemplifies our dedication to quality, offering the precision and durability required for critical machinery monitoring. Contact us today to optimize your predictive maintenance strategy with this advanced vibration probe.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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