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BENTLY 135462-01 Acceleration Sensor Module
Product Overview: BENTLY 135462-01
The BENTLY 135462-01 acceleration sensor module is a high-precision industrial device designed for real-time vibration monitoring in rotating machinery. As a key component of Bently Nevada’s 3500 Series Machinery Health Monitoring System, this module delivers accurate measurements of acceleration, velocity, and displacement to detect early signs of mechanical issues, such as bearing wear, misalignment, or imbalance. Engineered for reliability in harsh industrial environments, the 135462-01 combines advanced piezoelectric technology with a rugged design to ensure consistent performance in mission-critical applications.
Featuring a triaxial measurement capability, the 135462-01 captures vibration data along three orthogonal axes, providing comprehensive insight into machinery health. Its IEPE (Integrated Electronics Piezoelectric) interface simplifies connectivity with Bently Nevada’s 3500/42M Vibration Monitoring Module (176459-01), converting mechanical vibrations into standardized electrical signals for analysis. The module’s -50°C to +121°C operating temperature range and IP67 protection rating make it suitable for use in extreme conditions, from power plant turbines to offshore compressors. With a linear measurement range of ±50 g and high-frequency response up to 10 kHz, the 135462-01 ensures precise detection of both low- and high-frequency vibrations, critical for predictive maintenance strategies.
In automation systems, the 135462-01 serves as a frontline sensor for machinery health assessment, feeding critical data to monitoring systems for real-time analysis. Its compatibility with Bently Nevada’s comprehensive suite of modules and software tools enables seamless integration into distributed control systems (DCS) and supervisory control platforms, making it an essential component for industries reliant on reliable machinery operation.
Technical Specifications: BENTLY 135462-01
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 135462-01 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Acceleration Sensor Module |
| Sensing Axis | Triaxial (X, Y, Z) |
| Measurement Range | ±50 g (acceleration), 0–100 mm/s (velocity) |
| Frequency Response | 0.5 Hz to 10 kHz |
| Output Signal | 4–20 mA, ±10 V DC |
| Power Supply | 18–30 V DC (IEPE) |
| Physical Dimensions | 40 mm (H) × 35 mm (W) × 25 mm (D) |
| Weight | 0.15 kg |
| Operating Temperature | -50°C to +121°C |
| Protection Rating | IP67 |
| Mounting Type | Stud-mounted or adhesive |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 135462-01
Triaxial Vibration Measurement: The 135462-01 captures vibration data in three axes simultaneously, providing a comprehensive view of machinery dynamics. This capability is critical for identifying complex vibration patterns, such as those caused by misalignment or unbalance, which single-axis sensors may miss.
Rugged Industrial Design: With an IP67-rated enclosure and stainless steel construction, the module withstands harsh environmental factors, including moisture, dust, and mechanical shock. Its ability to operate in extreme temperatures ensures reliability in challenging settings, such as high-temperature furnaces or offshore platforms.
High-Frequency Response: The module’s 10 kHz frequency response enables detection of rapid vibrations, essential for monitoring high-speed machinery like turbines and centrifugal pumps. This precision allows early identification of issues that could lead to catastrophic failures.
Easy System Integration: Designed for Bently Nevada’s 3500 Series, the 135462-01 interfaces seamlessly with Proximitor modules and monitoring racks, reducing installation time and compatibility risks. Its IEPE interface simplifies wiring and signal conditioning, streamlining system setup.
Long-Life Performance: The module’s piezoelectric technology and robust construction extend its service life, even in high-vibration environments. This longevity reduces replacement costs and maintenance frequency, enhancing overall system reliability.
Application Areas: BENTLY 135462-01
The BENTLY 135462-01 acceleration sensor module is widely applied in industries where machinery reliability is critical:
- Power Generation: Monitors steam turbines, generators, and auxiliary equipment in thermal, hydro, and nuclear power plants. The module’s high-temperature tolerance ensures accurate measurements in turbine casings and generator shafts.
- Oil and Gas: Deployed in refineries, pipelines, and offshore platforms to monitor compressors, pumps, and motors. Its corrosion resistance and IP67 rating make it suitable for harsh offshore environments.
- Manufacturing: Installed in CNC machines, presses, and robotic arms to detect vibrations that could affect product quality. The module helps maintain precision in high-speed manufacturing processes, such as automotive assembly lines.
- Water Treatment: Used in pump stations and wastewater treatment plants to monitor pump shafts and impellers, ensuring continuous operation and compliance with environmental regulations.
- Aerospace and Defense: Supports condition monitoring of aircraft engines, ground support equipment, and military machinery, where failure risks must be minimized for mission success.
Related Products: BENTLY 135462-01
- BENTLY 3500/42M Vibration Monitoring Module (176459-01): A 配套使用 module that processes signals from the 135462-01, converting vibration data into standardized outputs for monitoring systems.
- BENTLY 3500/92M Communication Gateway (136180-01): Enables Ethernet-based communication for the 135462-01, facilitating remote monitoring and data analytics.
- BENTLY 3500/22M Keyphasor Module (125710-01): Provides phase reference signals for the 135462-01, enabling precise vibration analysis and machinery alignment.
- BENTLY 3500/05 Rack Enclosure (145249-01): A mounting chassis that houses monitoring modules, integrating the 135462-01 into a comprehensive health monitoring system.
- BENTLY 3300/20 Proximitor (177230-01): An alternative interface module for the 135462-01, offering enhanced diagnostic features for advanced vibration analysis.
- BENTLY 135463-01: A variant with a higher measurement range (±100 g), suitable for heavy machinery and high-impact applications.
Installation and Maintenance: BENTLY 135462-01
Pre-installation Preparations:
Before installing the 135462-01, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper grounding to minimize electromagnetic interference. Use a stud or adhesive to secure the module to the machinery casing, maintaining a perpendicular alignment to the vibration source. Connect the cable to the IEPE interface of the monitoring module (e.g., 3500/42M 176459-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the module using Bently Nevada’s System 1 software to establish measurement baselines before commissioning.
Before installing the 135462-01, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper grounding to minimize electromagnetic interference. Use a stud or adhesive to secure the module to the machinery casing, maintaining a perpendicular alignment to the vibration source. Connect the cable to the IEPE interface of the monitoring module (e.g., 3500/42M 176459-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the module using Bently Nevada’s System 1 software to establish measurement baselines before commissioning.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks for cable wear, connector corrosion, or physical damage to the module. Use a thermal imager to detect unusual temperature gradients that could indicate malfunction.
- Calibration Verification: Annually verify the module’s sensitivity and frequency response using a vibration calibrator, adjusting as needed to maintain measurement accuracy. Reference Bently Nevada’s calibration procedures for guidance.
- Environmental Monitoring: Regularly assess the operating environment for changes in temperature, humidity, or vibration levels that could affect performance. Install additional protection (e.g., heat shields) if conditions exceed specified limits.
- Spare Parts Management: Keep a spare 135462-01 on hand, along with compatible cables and connectors, to facilitate rapid replacement in case of failure. Leverage our global supply chain for quick delivery of urgent components.
Product Guarantee: BENTLY 135462-01
Our company provides a 12-month quality warranty for the BENTLY 135462-01 acceleration sensor module, covering hardware defects from non-human causes. During the warranty period, we will replace any module with abnormal sensitivity, cable failures, or structural damage at no cost. For discontinued models or urgent repair needs, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we are committed to reliable products and exceptional service. The 135462-01 exemplifies our dedication to quality, offering the precision and durability required for critical machinery monitoring. Contact us today to optimize your predictive maintenance strategy with this advanced acceleration sensor.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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