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BENTLY 132419-01 | Quadrature Encoder Interface Module | 135462-01
BENTLY 132419-01 | Quadrature Encoder Interface Module | 135462-01 - Image 2
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BENTLY 132419-01 | Quadrature Encoder Interface Module | 135462-01 - Image 5

BENTLY 132419-01 | Quadrature Encoder Interface Module | 135462-01 Bently Nevada

Original price was: $1,000.00.Current price is: $765.00.

Brand model:Bently Nevada
Product Name:132419-01
Warranty: 1 year
Size:102 mm (W) × 152 mm (H) × 203 mm (D)
Weight:1.5kg
Origin:USA
Inventory: Spot/Futures
Goods condition: Brand new
Delivery time: 3-4days/1month

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Description

BENTLY 132419-01 Product Specification

Product Overview

The BENTLY 132419-01 is a high-precision quadrature encoder interface module designed for BENTLY’s 3500 Series Machinery Protection System. Engineered to convert rotational speed and position data from encoders into standardized signals, this module plays a critical role in monitoring and controlling rotating machinery across industries such as power generation, oil and gas, and manufacturing. The BENTLY 132419-01 supports up to two channels of quadrature encoder input, enabling precise measurement of shaft speed, direction, and position in turbines, compressors, and generators. As part of the 3500 Series, it integrates seamlessly with other system modules to form a comprehensive machinery health monitoring solution.


Featuring advanced signal conditioning and diagnostic capabilities, the BENTLY 132419-01 processes inputs from incremental encoders, converting them into TTL/CMOS-compatible signals for transmission to the control system. Its software-configurable design allows users to customize parameters such as pulse per revolution (PPR), filter settings, and alarm thresholds, ensuring optimal performance across diverse operational conditions. The module’s compact form factor (210 mm × 150 mm × 100 mm) and rugged IP23-rated enclosure make it suitable for harsh industrial environments, while its lightweight construction (2 kg) simplifies installation and maintenance.


In automation systems, the BENTLY 132419-01 acts as a critical interface between field encoders and the control system, providing real-time speed and position data for process optimization and safety interlocks. By detecting anomalies in rotational dynamics, such as overspeed or direction reversals, it helps prevent equipment damage and ensures compliance with operational safety standards. The module’s RS-485 communication interface enables seamless integration with PLCs, HMIs, and supervisory control systems, facilitating remote monitoring and data-driven decision-making.

Technical Specifications

Parameter Name Parameter Value
Product Model BENTLY 132419-01
Manufacturer BENTLY NEVADA
Product Type Quadrature Encoder Interface Module
Input Channels 2 channels (quadrature encoders)
Input Signal Type Incremental encoder (TTL/CMOS levels)
Maximum Frequency 100 kHz
Resolution Up to 16,384 pulses per revolution (PPR)
Communication Interface RS-485
Power Supply 24 VDC ±10%
Physical Dimensions 210 mm (W) × 150 mm (H) × 100 mm (D)
Weight 2 kg
Operating Temperature -25°C to +60°C
Humidity 5–95% non-condensing
Certifications CE, UL

Main Features and Advantages

Dual-Channel Quadrature Encoding: The BENTLY 132419-01 supports simultaneous monitoring of two encoders, enabling precise measurement of shaft speed and direction in complex machinery setups. This capability ensures accurate feedback for control loops and safety interlocks, reducing the risk of operational errors.


High-Frequency Signal Processing: With a maximum input frequency of 100 kHz, the module captures high-speed rotational data from encoders, making it suitable for high-speed turbines and generators. Its 16-bit resolution ensures fine-grained speed measurements, critical for maintaining process stability.


Software-Configurable Flexibility: Users can tailor the module’s settings via BENTLY’s proprietary software, adjusting parameters like PPR, filter bandwidth, and alarm thresholds to match specific machinery requirements. This flexibility reduces the need for hardware modifications, streamlining system deployment.


Rugged Industrial Design: Constructed with an IP23-rated enclosure and conformal-coated PCBs, the module resists dust, moisture, and electromagnetic interference (EMI). Its wide operating temperature range ensures reliable performance in extreme environments, from offshore platforms to high-temperature industrial settings.


Seamless System Integration: As part of the BENTLY 3500 Series, the BENTLY 132419-01 pairs seamlessly with other modules (e.g., vibration monitors, power supplies) to create a unified machinery protection system. Its RS-485 interface enables real-time data transmission to higher-level control systems for comprehensive asset management.

Application Areas

The BENTLY 132419-01 is widely used in industries where precise rotational speed control is critical:


  1. Power Generation:
    • Monitors turbine shaft speed in power plants, enabling real-time adjustment of fuel supply to maintain grid frequency stability.
    • Integrates with generator control systems to prevent overspeed conditions, a common cause of catastrophic failure in rotating machinery.
  2. Oil and Gas:
    • Controls compressor speeds in refineries and pipeline pumping stations, optimizing fluid flow and energy efficiency.
    • Monitors drill rig rotational speed in offshore applications, ensuring safe and efficient operation under harsh marine conditions.
  3. Manufacturing:
    • Maintains precise speed control in high-speed packaging machinery, improving production quality and reducing material waste.
    • Monitors conveyor belt speeds in automotive plants, enabling synchronization with robotic assembly systems.
  4. Water/Wastewater Treatment:
    • Regulates pump speeds in water treatment facilities, ensuring consistent flow rates for filtration and chemical dosing processes.
    • Monitors agitator rotation in wastewater treatment tanks to maintain optimal biological process conditions.

Related Products

  • BENTLY 3500/32 129407-01: A dual-channel speed/torque monitor that pairs with the BENTLY 132419-01 to process speed data and generate control signals.
  • BENTLY 3500/22M 146031-01: A vibration monitoring module that complements the BENTLY 132419-01 by providing comprehensive machinery health data.
  • BENTLY 3500/15 125840-02: A power input module that supplies stable 24 VDC to the BENTLY 132419-01 and other 3500 series components.
  • BENTLY 3500/92 129410-01: A communication gateway module that enables data exchange between the BENTLY 132419-01 and enterprise-level systems.
  • BENTLY 3500/42 129408-01: A temperature monitor module that works alongside the BENTLY 132419-01 to provide holistic machinery diagnostics.

Installation and Maintenance

Pre-installation Preparation:
Before installing the BENTLY 132419-01, ensure the following:


  • Verify the power supply meets 24 VDC ±10% and that the control rack is properly grounded to prevent electrostatic discharge (ESD) damage.
  • Use BENTLY’s configuration software to set encoder parameters (e.g., PPR, signal type) and define alarm thresholds based on machinery specifications.
  • Mount the module in a 19″ rack with at least 50 mm of clearance for airflow, avoiding proximity to high-heat components.


Maintenance Recommendations:


  • Routine Inspections: Monthly visual checks of front-panel LEDs (green for normal operation, red for faults) and cleaning of dust from ventilation slots.
  • Signal Calibration: Annual verification of encoder signal integrity using a precision pulse generator to ensure measurement accuracy.
  • Firmware Updates: Periodic updates via BENTLY’s software to access new features and compatibility improvements with encoder technologies.
  • Environmental Monitoring: Regularly assess ambient conditions to ensure they remain within the module’s operational limits (-25°C to +60°C), especially in harsh environments.

Product Warranty

Our company provides a one-year quality warranty for the BENTLY 132419-01, covering hardware failures due to non-human factors. During the warranty period, we will replace any module that exhibits abnormal performance or functional failure. For discontinued models like the BENTLY 132419-01, our global inventory of legacy industrial control parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services through our network of certified technicians, ensuring your critical systems remain operational and reliable over the long term.


Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com


Note: This document is based on technical data derived from BENTLY’s official specifications and industry applications. For detailed operational guidelines, refer to the BENTLY 132419-01 user manual or contact our technical support team for personalized assistance.

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