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BENTLY 106M1081-01 Vibration Proximity Probe
Product Overview: BENTLY 106M1081-01
The BENTLY 106M1081-01 vibration proximity probe is a high-precision industrial sensor designed for real-time monitoring of shaft vibration and displacement in rotating machinery. As a critical component of Bently Nevada’s 3300 Series Machinery Health Monitoring System, this probe delivers accurate measurements to detect early signs of mechanical issues, such as misalignment, bearing wear, or imbalance, enabling proactive maintenance and minimizing unplanned downtime. Engineered for reliability in harsh industrial environments, the 106M1081-01 combines advanced eddy current technology with a rugged design to provide consistent performance in mission-critical applications.
Featuring a 5 mm nominal probe diameter and 1 m cable length, the 106M1081-01 interfaces seamlessly with Bently Nevada’s 3300/40M Proximitor™ Modules (e.g., 3300/40M 173343-01) to convert mechanical movement into electrical signals for analysis. Its -50°C to +177°C operating temperature range and IP65 protection rating make it suitable for use in extreme conditions, from power plant turbines to offshore compressors. The probe’s linear measurement range of 0–2 mm ensures precise detection of shaft vibrations, while its stainless steel construction resists corrosion and mechanical stress, enhancing longevity in demanding industrial settings.
In automation systems, the 106M1081-01 serves as the frontline sensor for machinery health assessment, feeding critical data to monitoring systems for real-time analysis. Its compatibility with Bently Nevada’s comprehensive suite of monitoring modules and software tools enables seamless integration into distributed control systems (DCS) and supervisory control and data acquisition (SCADA) platforms, making it an essential component for predictive maintenance strategies in industries reliant on reliable machinery operation.
Technical Specifications: BENTLY 106M1081-01
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 106M1081-01 |
| Manufacturer | BENTLY NEVADA |
| Product Type | Vibration Proximity Probe |
| Probe Diameter | 5 mm |
| Cable Length | 1 m |
| Measurement Range | 0–2 mm (linear) |
| Sensitivity | 7.87 V/mm (200 mV/mil) |
| Operating Temperature | -50°C to +177°C |
| Storage Temperature | -50°C to +200°C |
| Protection Rating | IP65 |
| Material | Stainless steel housing |
| Connector Type | Bently Nevada 18-pin connector |
| Weight | 0.3 kg |
| Country of Origin | United States |
Main Features and Advantages: BENTLY 106M1081-01
High-Precision Eddy Current Technology: The 106M1081-01 utilizes eddy current principles to measure shaft displacement with micron-level accuracy, critical for detecting minor vibrations that could escalate into major failures. This precision allows early identification of issues like rotor rubs or bearing degradation, enabling timely maintenance actions.
Rugged Industrial Design: Built with a stainless steel probe tip and IP65-rated construction, the sensor withstands harsh environmental factors, including high temperatures, moisture, and dust. Its ability to operate reliably in -50°C to +177°C environments makes it suitable for extreme industrial applications, such as furnace fans or cryogenic compressors.
Seamless System Integration: The probe is specifically designed for Bently Nevada’s 3300 Series, ensuring compatibility with Proximitor modules and monitoring racks. This integration simplifies system setup and calibration, reducing installation time and minimizing the risk of compatibility issues.
Long-Life Performance: The probe’s corrosion-resistant materials and robust cable construction extend its service life, even in chemically aggressive or high-vibration environments. This longevity reduces replacement costs and maintenance frequency, enhancing overall system reliability.
Easy Calibration and Maintenance: The 106M1081-01 supports on-site calibration using Bently Nevada’s standard tools, allowing operators to verify performance without specialized equipment. Its modular design facilitates quick replacement if needed, minimizing downtime during maintenance.
Application Areas: BENTLY 106M1081-01
The BENTLY 106M1081-01 vibration proximity probe is widely applied in industries where machinery reliability is non-negotiable:
- Power Generation: Monitors steam turbines, generators, and auxiliary equipment in thermal, hydro, and nuclear power plants. The probe’s high-temperature tolerance ensures accurate measurements in turbine casings and generator shafts.
- Oil and Gas: Deployed in refineries, pipelines, and offshore platforms to monitor compressors, pumps, and motors. Its corrosion resistance makes it suitable for harsh offshore environments and chemically active processing areas.
- Manufacturing: Installed in CNC machines, presses, and robotic arms to detect vibrations that could affect product quality. The probe helps maintain precision in high-speed manufacturing processes, such as automotive assembly lines.
- Water Treatment: Used in pump stations and wastewater treatment plants to monitor pump shafts and impellers, ensuring continuous operation and compliance with environmental regulations.
- Aerospace and Defense: Supports condition monitoring of aircraft engines, ground support equipment, and military machinery, where failure risks must be minimized for mission success.
Related Products: BENTLY 106M1081-01
- BENTLY 3300/40M Proximitor Module (173343-01): A 配套使用 module that processes signals from the 106M1081-01, converting proximity measurements into standardized outputs for monitoring systems.
- BENTLY 3300/32 Keyphasor Module (125712-01): Provides phase reference signals for the 106M1081-01, enabling precise vibration analysis and machinery alignment.
- BENTLY 3300/20 Proximitor (177230-01): An alternative Proximitor module with enhanced diagnostic features, compatible with the 106M1081-01 for advanced vibration monitoring.
- BENTLY 3300 Rack (3300/05): A mounting chassis that houses the Proximitor modules and other monitoring components, integrating the 106M1081-01 into a comprehensive health monitoring system.
- BENTLY 3500/42M Vibration Monitoring Module: A higher-performance module for complex systems, working with the 106M1081-01 to support multiple vibration channels.
- BENTLY 106M1082-01: A variant with a 2 m cable length, offering flexibility for installations requiring longer probe placement.
Installation and Maintenance: BENTLY 106M1081-01
Pre-installation Preparations:
Before installing the 106M1081-01, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper clearance around the probe tip to avoid mechanical interference. Use the provided mounting bracket to secure the probe to the machinery casing, maintaining a perpendicular alignment to the target shaft. Connect the probe cable to the Bently Nevada Proximitor module (e.g., 3300/40M 173343-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the probe using Bently Nevada’s System 1 software to establish the zero gap and linear range before commissioning.
Before installing the 106M1081-01, verify the installation location meets temperature and environmental requirements. Clean the mounting surface and ensure proper clearance around the probe tip to avoid mechanical interference. Use the provided mounting bracket to secure the probe to the machinery casing, maintaining a perpendicular alignment to the target shaft. Connect the probe cable to the Bently Nevada Proximitor module (e.g., 3300/40M 173343-01), ensuring the connector is tightly secured to prevent signal loss. Calibrate the probe using Bently Nevada’s System 1 software to establish the zero gap and linear range before commissioning.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks for cable wear, connector corrosion, or physical damage to the probe tip. Use a thermal imager to detect unusual temperature gradients that could indicate probe malfunction.
- Calibration Verification: Annually verify probe sensitivity and linearity using a calibration fixture, adjusting as needed to maintain measurement accuracy. Reference Bently Nevada’s calibration procedures for step-by-step guidance.
- Environmental Monitoring: Regularly assess the operating environment for changes in temperature, humidity, or vibration levels that could affect probe performance. Install additional protection (e.g., heat shields) if conditions exceed specified limits.
- Spare Parts Management: Keep a spare 106M1081-01 on hand, along with compatible connectors and cables, to facilitate rapid replacement in case of failure. Leverage our global supply chain for quick delivery of discontinued or urgent components.
Product Guarantee: BENTLY 106M1081-01
Our company provides a 12-month quality warranty for the BENTLY 106M1081-01 vibration proximity probe, covering hardware defects from non-human causes. During the warranty period, we will replace any probe with abnormal sensitivity, cable failures, or structural damage at no cost. For discontinued models or urgent repair needs, our extensive inventory and global logistics network ensure prompt fulfillment, minimizing downtime and supporting continuous industrial operation.
With 17 years of expertise in industrial control distribution, we are committed to reliable products and exceptional service. The 106M1081-01 exemplifies our dedication to quality, offering the precision and durability required for critical machinery monitoring. Contact us today to optimize your predictive maintenance strategy with this advanced vibration probe.
Note: All product names, logos, and brands are property of their owners. This document is informational and does not substitute for Bently Nevada’s official technical manuals.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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