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BALDOR NXE1001608 – NextMove e100 8-Axis Motion Controller
Product Overview
The BALDOR NXE1001608 (also designated NXE100-1608) is a high-performance 8-axis motion controller from the NextMove e100 series, now part of the ABB portfolio–1. This controller is engineered for complex multi-axis synchronization applications, handling up to eight servo or stepper axes with precise trajectory interpolation and coordinated motion–2.
At the heart of the NXE1001608 sits a dual-core ARM Cortex-A9 processor running at 800 MHz, supported by 1 GB of DDR3 memory and 4 GB of onboard eMMC flash storage-2. The controller runs the Mint motion programming language and supports real-time Ethernet POWERLINK communication, making it a natural fit alongside MicroFlex e100 and MotiFlex e100 servo drives–2.
Common applications include CNC machining centers, robotic workcells, packaging lines, textile machinery, and semiconductor inspection equipment-2. The BALDOR NXE1001608 replaces the need for separate PLC and motion control cards in many scenarios, consolidating axis coordination, I/O handling, and host communication into a single DIN-rail mountable unit-1.
Technical Specifications — NXE1001608
| Parameter | Value |
|---|---|
| Product Model | NXE1001608 (NXE100-1608) |
| Manufacturer | BALDOR (now ABB) |
| Product Type | 8-Axis Motion Controller |
| Processor | Dual-core ARM Cortex-A9, 800 MHz-2 |
| Memory | 1 GB DDR3 / 4 GB eMMC flash-2 |
| Power Supply | 24 VDC ±20%, 50 W (2 A max)–2 |
| Communication | Dual Ethernet (POWERLINK + TCP/IP), USB 1.1, RS232/485, CANopen–2 |
| Digital I/O | 20 inputs (optically isolated), 12 outputs + 1 relay-2 |
| Analog I/O | 2 differential inputs (12-bit), 4 single-ended outputs (12-bit, ±10 VDC)–2 |
| Stepper Outputs | 4 channels, 60 Hz – 500 kHz- |
| Operating Temperature | 0°C to +55°C-2 |
| Mounting | DIN rail-2 |
| Dimensions (HxWxD) | 120 × 180 × 80 mm-2 |
| Compliance | CE marked- |
BALDOR NXE1001608
Key Features and Benefits — NXE1001608
- Eight-axis motion control – Supports up to 8 onboard axes, expandable to 16 axes using external POWERLINK nodes-2.
- Real-time Ethernet POWERLINK – Delivers deterministic, low-jitter communication for synchronized multi-axis applications-2.
- Advanced motion algorithms – Point-to-point, electronic cam, electronic gearing, and multi-axis path interpolation-2.
- S-curve acceleration/deceleration – Reduces mechanical shock and extends equipment service life-1.
- Comprehensive I/O suite – 20 digital inputs, 12 digital outputs, 2 analog inputs, and 4 analog outputs eliminate the need for additional I/O modules in many applications-2.
- Mint programming environment – Mature, widely adopted motion control language with extensive library support-.
- Hardware revision B support – Functionally identical to original revision with improved component availability and DS 402-compliant homing-9-10.
Related Models
- NXE1001608DA – Revision A variant with differential stepper interface-9.
- NXE1001608DB – Revision B variant, functionally identical to NXE1001608DA with updated hardware-9.
- NXE1001608S – Variant with single-ended stepper interface (Revision A)-9.
- NXE1001608SB – Revision B variant with single-ended stepper interface-9.
Installation and Maintenance — NXE1001608
The BALDOR NXE1001608 mounts directly onto a standard DIN rail, simplifying panel integration-2. A 24 VDC power supply rated at 50 W is required, with a ±20% tolerance allowing flexibility in industrial power environments-.
Firmware updates and configuration are performed via Mint WorkBench (build 5600 or later recommended) over USB or Ethernet-10. Revision B hardware requires firmware build 5580 or newer-10. The controller includes a drive enable output that can disable external amplifiers upon error detection, enhancing system safety-.
Operating temperature range is 0°C to 55°C with 5%–95% non-condensing humidity-2. For CE-compliant installations, follow the recommended wiring and grounding practices detailed in the installation manual-.
