Description
Product Overview: ABB TB820V2
In the dynamic landscape of industrial automation, reliability, precision, and adaptability are non-negotiable. Introducing the ABB TB820V2—a cutting-edge controller designed to redefine performance standards in industrial control systems. Developed by ABB, a global leader in technology innovation for over a century, the ABB TB820V2 embodies the brand’s commitment to engineering excellence, offering seamless integration, robust operation, and intelligent control capabilities for diverse industrial environments.
Whether deployed in manufacturing plants, energy facilities, or process industries, the ABB TB820V2 serves as the central nervous system of automation networks, ensuring real-time data processing, precise command execution, and uninterrupted system operation. Its compact design belies its powerful functionality, making it an ideal choice for both new installations and retrofits, where space efficiency and backward compatibility are critical. With a focus on user-centric design, the ABB TB820V2 simplifies configuration, monitoring, and troubleshooting, empowering engineers and operators to maximize productivity while minimizing downtime.
Technical Specifications — ABB TB820V2
Specification | Details |
---|---|
Processor | 32-bit ARM Cortex-A9, 1.2 GHz |
Memory | 2 GB DDR3 RAM; 8 GB eMMC flash storage |
Operating System | ABB Automation OS (based on Linux) |
Communication Ports | 2 x Ethernet (10/100/1000 Mbps); 4 x RS-485; 2 x USB 2.0 |
I/O Expansion | Supports up to 8 expansion modules via ABB proprietary bus |
Power Supply | 24 V DC (18–30 V DC range); 5 W typical power consumption |
Operating Temperature | -20°C to +60°C (-4°F to +140°F) |
Storage Temperature | -40°C to +85°C (-40°F to +185°F) |
Humidity Resistance | 5%–95% RH, non-condensing |
Protection Rating | IP20 (panel-mounted); NEMA 12 when installed in enclosed cabinets |
Certification | CE, UL, cUL, ATEX, IECEx |
Dimensions | 145 mm x 105 mm x 32 mm (W x H x D) |
Weight | 350 g |

ABB TB820V2
Main Features and Advantages: ABB TB820V2
The ABB TB820V2 stands out in the industrial automation market through a blend of advanced features that address the evolving needs of modern industries:
1. High-Performance Processing
Equipped with a 32-bit ARM Cortex-A9 processor running at 1.2 GHz, the ABB TB820V2 delivers rapid data processing and multitasking capabilities. This ensures quick response times to input signals, smooth execution of control algorithms, and efficient handling of complex automation logic—critical for high-speed production lines and time-sensitive processes.
2. Flexible Connectivity
With a comprehensive suite of communication ports, including Gigabit Ethernet and RS-485, the ABB TB820V2 seamlessly integrates with sensors, actuators, HMIs, and upper-level management systems. Its support for industry-standard protocols such as Modbus, Profibus, and Ethernet/IP ensures compatibility with existing infrastructure, reducing integration costs and simplifying network expansion.
3. Robust Reliability
Built to withstand harsh industrial conditions, the ABB TB820V2 operates flawlessly in extreme temperatures, high humidity, and dusty environments. Its rugged construction and compliance with global safety certifications (CE, UL, ATEX) guarantee long-term durability, minimizing the risk of unplanned shutdowns and lowering maintenance costs.
Installation and Maintenance: ABB TB820V2
Installing and maintaining the ABB TB820V2 is designed to be straightforward, minimizing disruption to operations:
Installation
- Mounting: The ABB TB820V2 features a DIN-rail mounting design, allowing for quick and secure installation in control cabinets. Its compact size (145 mm x 105 mm x 32 mm) saves space, even in crowded enclosures.
- Wiring: Clear labeling on the front panel simplifies connection of power, communication cables, and I/O modules. Terminal blocks are easily accessible, reducing wiring errors and installation time.
- Configuration: After physical installation, the controller is configured via ABB’s programming software, which guides users through network setup, logic programming, and parameter adjustment. Firmware updates can be performed remotely via Ethernet, eliminating the need for on-site visits.
ABB TB820V2
Maintenance
- Routine Checks: The ABB TB820V2 requires minimal routine maintenance. Periodic visual inspections for dust accumulation or loose connections are recommended, along with software health checks via the diagnostic dashboard.
- Troubleshooting: In the event of a fault, the controller’s built-in diagnostics provide precise error codes and real-time data logs, enabling technicians to identify and resolve issues quickly. Replacement of modules is tool-free, ensuring fast repairs.
- Longevity: With a mean time between failures (MTBF) of over 100,000 hours, the ABB TB820V2 is engineered for long-term reliability. ABB’s global supply chain ensures easy access to replacement parts, further extending the product’s operational lifespan.
Application Fields: ABB TB820V2
The ABB TB820V2 is versatile enough to excel in a wide range of industrial sectors, where precise control and reliable performance are essential:
Manufacturing
In automotive, electronics, and consumer goods manufacturing, the ABB TB820V2 coordinates assembly lines, robotic arms, and quality control systems. Its high processing speed ensures synchronized operation of multiple machines, improving production efficiency and reducing defects.
Energy & Utilities
Power plants, renewable energy facilities, and water treatment plants rely on the ABB TB820V2 to monitor and control critical processes. It regulates power distribution, manages equipment load, and ensures compliance with environmental standards, enhancing operational safety and energy efficiency.
Logistics & Material Handling
In warehouses and distribution centers, the ABB TB820V2 optimizes conveyor systems, automated storage, and retrieval systems (AS/RS), enabling seamless material flow and inventory management.
Related Products: ABB TB820V2
The ABB TB820V2 is part of ABB’s comprehensive portfolio of industrial automation solutions, complemented by related products that enhance its functionality:
- ABB AC500 PLC Series: For larger-scale automation systems requiring expanded I/O and advanced control capabilities.
- ABB HMI Panels: Intuitive touchscreen interfaces for real-time monitoring and operator control, fully compatible with the ABB TB820V2.
- ABB Safety Relays: Integrated safety solutions to protect personnel and equipment in automated environments.
- ABB Communication Gateways: Enable seamless data exchange between the ABB TB820V2 and cloud-based management platforms for remote monitoring and analytics.
ABB TB820V2
Product Guarantee: ABB TB820V2
ABB stands behind the quality and performance of the ABB TB820V2 with a comprehensive warranty and support package:
- Warranty: 3-year standard warranty from the date of installation, covering manufacturing defects and component failures under normal operating conditions.
- Technical Support: 24/7 global technical support via phone, email, and WhatsApp +86 18859254943, providing expert assistance for installation, troubleshooting, and configuration.
- Training: ABB offers online and on-site training courses to help users maximize the capabilities of the ABB TB820V2, ensuring optimal performance and operational efficiency.
- Replacement Services: In the event of a critical failure, ABB provides expedited replacement options to minimize downtime, supported by a global network of service centers.
For more information on the ABB TB820V2 or to request a quote, visit https://www.ygplc.com/ or contact our sales team via WhatsApp +86 18859254943. Trust the ABB TB820V2 to power your industrial automation journey with reliability, precision, and innovation.