Name: ABB PC D235 B101 3BHE032025R0101 | PPD103B01 3BHE020455R001 | SUNSHINE XIHE
Brand: ABB
Price: 7955.00 USD
Availability: InStock

Description

Product Overview：ABB PC D235 B101 3BHE032025R0101

The ABB PCD235B101 3BHE032025R0101 process controller module is a high-performance automation component designed for industrial control systems, serving as the core of ABB’s AC 800M controller series. Engineered to manage complex process automation tasks, this module integrates advanced computing capabilities with robust communication protocols, enabling real-time control and monitoring in mission-critical applications. As a key component of ABB’s distributed control system (DCS), the PCD235B101 3BHE032025R0101 ensures seamless coordination between field devices, human-machine interfaces (HMIs), and supervisory systems, enhancing operational efficiency and reliability across industries.

Featuring a 32-bit RISC processor and 256 MB of RAM, the PCD235B101 3BHE032025R0101 delivers fast data processing and deterministic control, making it suitable for applications requiring precise timing and high-speed I/O handling. Its dual redundant Ethernet interfaces (10/100 Mbps) support PROFINET and Modbus TCP, ensuring flexible integration with both ABB and third-party systems. The module’s compact design (170 mm x 100 mm x 150 mm, 1.2 kg) and DIN rail mounting facilitate installation in space-constrained control panels, while its -40°C to +70°C operating temperature range and IP20 protection rating ensure resilience in harsh industrial environments.

In automation systems, the PCD235B101 3BHE032025R0101 acts as a centralized control hub, executing ladder logic, function block diagrams, and structured text programs via ABB’s Control Builder M software. Its support for hot-swappable functionality and redundant power supplies minimizes downtime during maintenance or component replacement. By combining high computational power with reliable communication capabilities, this module optimizes process control in industries such as oil & gas, power generation, and manufacturing, where continuous operation and safety are paramount.

Technical Specifications：ABB PC D235 B101 3BHE032025R0101

Parameter Name	Parameter Value
Product Model	PC D235 B101 3BHE032025R0101
Manufacturer	ABB
Product Type	Process Controller Module
Processor	32-bit RISC, 400 MHz
Memory	256 MB RAM, 256 MB Flash
Communication Interfaces	2 x Ethernet (10/100 Mbps, PROFINET/Modbus TCP), 1 x RS485
Power Supply	24V DC ±20%
Physical Dimensions	170 mm x 100 mm x 150 mm
Weight	1.2 kg
Operating Temperature	-40°C to +70°C
Humidity	5–95% non-condensing
Mounting Type	DIN rail (TS35/7.5 or TS35/15)
Country of Origin	Sweden

PCD235B101 3BHE032025R0101

Key Features and Advantages：ABB PC D235 B101 3BHE032025R0101

High-Performance Processing: The PCD235B101 3BHE032025R0101’s 400 MHz processor and dedicated memory enable rapid execution of control algorithms, supporting up to 10,000 I/O points in complex systems. This capability ensures minimal latency in real-time control loops, critical for applications like batch processing and high-speed manufacturing lines.

Redundant Architecture: With dual Ethernet ports and optional redundant power supplies, the module provides fault tolerance, ensuring continuous operation even in the event of a single component failure. This redundancy is particularly valuable in industries where unplanned downtime could lead to safety hazards or significant financial losses.

Flexible Communication: The module’s support for PROFINET and Modbus TCP allows seamless integration with a wide range of devices, including variable frequency drives, sensors, and HMIs. Its built-in web server also enables remote diagnostics and configuration via standard browsers, reducing the need for on-site technical support.

Modular and Scalable Design: As part of the AC 800M series, the PCD235B101 3BHE032025R0101 can be expanded with additional I/O modules (e.g., AI 810 analog input cards or DI 810 digital input modules) to meet evolving system requirements. This scalability allows users to start with a basic configuration and add functionality as their processes grow.

Rugged Industrial Design: Built to withstand harsh conditions, the module features a robust metal casing and wide temperature/humidity tolerance. Its IP20 rating protects against dust and accidental contact, while conformal coating on the circuit board enhances resistance to moisture and corrosive gases.

PCD235B101 3BHE032025R0101

Application Areas：ABB PC D235 B101 3BHE032025R0101

The ABB PCD235B101 3BHE032025R0101 process controller module is ideally suited for industries requiring reliable and scalable automation solutions:

Oil & Gas: Deployed in refineries, offshore platforms, and pipeline systems to manage complex processes such as pressure control, flow regulation, and safety interlocks. The module’s redundancy and rugged design ensure compliance with industry standards for uptime and hazard mitigation.
Power Generation: Used in thermal, hydro, and renewable energy plants to control turbine operations, boiler systems, and grid synchronization. Its high-speed processing capabilities support real-time adjustments to changing load demands.
Manufacturing: Integrates with production lines in automotive, pharmaceutical, and food & beverage industries to optimize machine coordination, quality control, and inventory management. The module’s compatibility with MES/ERP systems enables end-to-end process visibility.
Water and Wastewater Treatment: Manages pump stations, chemical dosing systems, and filtration processes, ensuring regulatory compliance and efficient resource use. The module’s ability to handle both analog and digital signals simplifies integration with flow meters, level sensors, and actuators.
Mining and Metals: Controls conveyor systems, crushing equipment, and smelting processes, enhancing safety and productivity in harsh mining environments. Its support for remote monitoring reduces the need for personnel in high-risk areas.

Installation and Maintenance：ABB PC D235 B101 3BHE032025R0101

Installation Preparation:
Before installing the PCD235B101 3BHE032025R0101, ensure the control panel meets environmental requirements (temperature, humidity, and airflow). Clean the DIN rail and verify proper grounding to minimize electromagnetic interference. Mount the module on the rail using the provided clips, then connect the 24V DC power supply to the terminal block, ensuring correct polarity. Finally, link the Ethernet ports to the network switch and connect any auxiliary communication cables (e.g., RS485) for legacy devices, following ABB’s wiring diagrams.

Maintenance Recommendations:

Routine Inspections: Monthly checks should include verifying power supply voltage, network connectivity, and module status LEDs. Clean the enclosure vents quarterly to prevent dust buildup that could affect cooling.
Firmware Updates: Periodically update the module’s firmware using ABB’s Control Builder M software to access new features and security patches. Back up existing configurations before initiating updates to avoid data loss.
Component Testing: Annually test redundant components (e.g., power supplies, Ethernet ports) to ensure failover functionality. Replace any faulty modules promptly using ABB’s hot-swap procedure to maintain system uptime.
Cable Management: Inspect cables for signs of wear or loose connections during biannual maintenance. Tighten terminal blocks and replace damaged cables to prevent signal degradation.
PCD235B101 3BHE032025R0101

Product Warranty：ABB PC D235 B101 3BHE032025R0101

We provide a 12-month quality warranty for the ABB PCD235B101 3BHE032025R0101 process controller module, covering defects in materials and workmanship under normal use. During the warranty period, we will replace any non-functioning module at no cost, excluding shipping and installation fees. For discontinued or hard-to-find models, our global sourcing team leverages extensive supplier networks to fulfill urgent orders, ensuring minimal disruption to your operations. With 17 years of expertise in industrial control distribution, we stand behind the reliability of our products and offer dedicated technical support to assist with troubleshooting and system optimization.

Note: All product names and trademarks belong to their respective owners. This document is for informational purposes only and does not substitute for official technical documentation. Always refer to ABB’s manuals for detailed installation, configuration, and safety guidelines.

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ABB PC D235 B101 3BHE032025R0101 | PPD103B01 3BHE020455R001