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ABB HS810 3BDH000305R0101 Safety PLC Module
Product Overview ：ABB HS810 3BDH000305R0101
The ABB HS810 3BDH000305R0101 is a high-integrity Safety PLC Module designed for critical industrial applications requiring compliance with strict safety standards, such as IEC 61508 and IEC 61511. As part of ABB’s AC 800M safety system, this module serves as the core controller for safety instrumented systems (SIS), managing emergency shutdowns, fire and gas detection, and process interlocks in high-risk environments. The HS810 3BDH000305R0101 integrates triple modular redundancy (TMR) architecture and advanced diagnostics to ensure fail-safe operation, making it indispensable for industries like oil & gas, chemical processing, and power generation where system reliability directly impacts personnel safety and environmental protection.
Featuring a rugged design with the AC 800M platform, the HS810 3BDH000305R0101 supports real-time processing of safety-critical signals from field devices (e.g., pressure switches, flame detectors) and executes logic to trigger protective actions. Its dual-core processor with hardware redundancy ensures continuous operation even in the event of a single component failure, while built-in self-diagnostics monitor system health at millisecond intervals. The module’s compatibility with ABB’s Safety Builder software enables intuitive configuration of safety functions, reducing engineering time and minimizing errors in complex safety loop setups.
In automation ecosystems, the HS810 3BDH000305R0101 acts as the brain of the safety system, bridging field instruments with higher-level control systems while maintaining strict isolation between safety and non-safety networks. Its modular design allows seamless integration with ABB’s S800 I/O modules, enabling scalable safety solutions from small-scale installations to large industrial plants. By combining high-performance processing with rigorous safety certifications, this module ensures compliance with international standards while delivering operational efficiency and peace of mind for plant managers.
Technical Specifications ：ABB HS810 3BDH000305R0101
| Parameter Name | Parameter Value |
|---|---|
| Product Model | HS810 3BDH000305R0101 |
| Manufacturer | ABB |
| Product Type | Safety PLC Module |
| Safety Integrity Level (SIL) | SIL 3 (IEC 61508), PL e (ISO 13849) |
| Redundancy | Triple modular redundancy (TMR) |
| Processor | Dual-core 32-bit ARM Cortex-A9 |
| Memory | 256 MB RAM, 1 GB flash storage |
| Communication Interfaces | Ethernet (10/100 Mbps), PROFIsafe, Modbus RTU |
| Input Voltage | 24 V DC ±20% |
| Physical Dimensions | 170 mm (H) × 100 mm (W) × 150 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -25°C to +60°C |
| Mounting | DIN rail (35 mm) or rack-mounted |
| Certifications | IEC 61508, IEC 61511, CE, UL, ATEX (for hazardous areas) |
HS810 3BDH000305R0101
Key Features and Advantages ：ABB HS810 3BDH000305R0101
Triple Modular Redundancy (TMR): The HS810 3BDH000305R0101 employs three independent processing channels that vote on results to detect and tolerate single-point failures. This architecture ensures no single fault can compromise safety functionality, making it suitable for SIL 3 applications.
Advanced Diagnostics: Built-in diagnostics achieve a diagnostic coverage (DC) of over 99%, continuously monitoring processor health, memory integrity, and communication links. Faults are reported via LED indicators and digital alarms, enabling rapid identification of issues and reducing mean time to repair (MTTR).
Scalable Safety Platform: As part of the AC 800M system, the module supports up to 1,024 I/O points, allowing easy expansion for large-scale safety systems. Its compatibility with ABB’s S800 Safety I/O modules ensures seamless integration of analog and discrete signals.
User-Friendly Engineering: The module is programmed using ABB’s Safety Builder, a software tool compliant with IEC 61131-3, enabling ladder logic (LD), function block diagram (FBD), and structured text (ST) programming. Pre-defined safety function blocks simplify the implementation of common safety loops, such as emergency shutdowns and interlocks.
Rugged Industrial Design: The HS810 3BDH000305R0101 is rated for harsh environments, with resistance to vibration (5 g), shock (30 g), and electromagnetic interference (EMI). Its wide temperature range and conformal-coated circuitry ensure reliable operation in offshore platforms, refineries, and other challenging settings.
Secure Communication: Integrated PROFIsafe and Modbus RTU interfaces support safe data exchange with other safety devices and non-safety systems, while dual Ethernet ports enable redundant network configurations to prevent communication bottlenecks.
HS810 3BDH000305R0101
Application Areas ：ABB HS810 3BDH000305R0101
The ABB HS810 3BDH000305R0101 is strategically deployed in industries where safety is non-negotiable:
- Oil & Gas: Manages safety instrumented systems in offshore rigs, refineries, and pipelines, controlling emergency shutdown valves, fire suppression systems, and gas detection networks.
- Chemical Processing: Ensures safe operation of reactors, distillation columns, and storage tanks by monitoring critical parameters (e.g., pressure, temperature) and triggering interlocks to prevent overpressure or leaks.
- Power Generation: Controls safety systems in thermal and nuclear power plants, including turbine emergency shutdowns, boiler protection, and auxiliary system interlocks.
- Pharmaceuticals and Food & Beverage: Provides fail-safe control in sterile environments, managing critical processes like batch sterilization and conveyor safety interlocks to comply with FDA and HACCP standards.
Specific applications include:
- Fire and Gas Detection Systems: Processes signals from multiple gas sensors and triggers alarms or shutdowns when hazardous concentrations are detected.
- Machine Safety: Controls interlocks for presses, robotics, and other heavy machinery to prevent operator injury during maintenance or malfunction.
- Pipeline Safety: Monitors flow rates, pressures, and valve positions in real time, initiating automatic shutdowns in the event of leaks or overpressure.
By delivering deterministic safety control and compliance with global standards, the HS810 3BDH000305R0101 helps organizations reduce risk, meet regulatory requirements, and protect assets and personnel.
HS810 3BDH000305R0101
Related Products ：ABB HS810 3BDH000305R0101
- ABB S800 I/O Modules (e.g., AI810, DI810): Complementary I/O modules that expand the HS810 3BDH000305R0101’s capability to interface with analog and discrete field devices.
- ABB PM866AK01 Processor Module: A non-safety CPU for ABB’s AC 800M system, enabling integration of safety and non-safety control layers in hybrid automation setups.
- ABB CI854A Communication Module: Facilitates connectivity to PROFIBUS DP networks, extending the HS810’s reach in distributed control systems.
- ABB TB840 Terminal Block: Provides a standardized wiring interface for field signals, simplifying installation and maintenance of the HS810 and associated I/O modules.
- ABB PS501 Power Supply: A redundant 24 V DC power supply designed for AC 800M systems, ensuring uninterrupted operation of the HS810 during power fluctuations.
- ABB Safety Builder Software: The official programming tool for the HS810, offering advanced diagnostics, configuration, and validation features for safety logic.
- ABB IM610 Interface Module: Enables integration with third-party safety systems via hardwired contacts or serial communication, enhancing interoperability in complex setups.
- ABB CM610 Communication Module: Supports Ethernet/IP and MODBUS TCP protocols, allowing the HS810 to communicate with SCADA systems or enterprise-level software.
Installation and Maintenance
Installation Preparation:
Before installing the ABB HS810 3BDH000305R0101, ensure the control cabinet is properly grounded and ventilated. Mount the module on a DIN rail or rack, ensuring adequate spacing for heat dissipation. Connect the redundant 24 V DC power supply and terminate field signals using ABB’s S800 I/O terminal blocks. Use Safety Builder software to configure network settings, safety functions, and I/O mappings, verifying all parameters against the safety requirement specification (SRS).
Before installing the ABB HS810 3BDH000305R0101, ensure the control cabinet is properly grounded and ventilated. Mount the module on a DIN rail or rack, ensuring adequate spacing for heat dissipation. Connect the redundant 24 V DC power supply and terminate field signals using ABB’s S800 I/O terminal blocks. Use Safety Builder software to configure network settings, safety functions, and I/O mappings, verifying all parameters against the safety requirement specification (SRS).
Maintenance Recommendations:
- Routine Checks: Perform monthly visual inspections to confirm LED status indicators (e.g., power, communication, fault) are within normal ranges. Clean the module’s vents with compressed air to prevent dust accumulation that could affect cooling.
- Functional Testing: Conduct quarterly safety loop tests to verify the HS810 responds correctly to simulated fault conditions. Document test results to maintain compliance with ISO 17025 and industry-specific audit requirements.
- Firmware Management: Regularly update the module’s firmware using ABB’s official tools to address security vulnerabilities and enhance functionality. Always back up existing configurations before initiating updates.
- Spare Parts Logistics: Maintain a spare HS810 3BDH000305R0101 module in a controlled environment (temperature: 15–30°C, humidity: 20–60% RH) to ensure rapid replacement during critical failures. Rotate inventory annually to avoid component obsolescence.
HS810 3BDH000305R0101
Product Warranty ：ABB HS810 3BDH000305R0101
Our company provides a 12-month quality warranty for the ABB HS810 3BDH000305R0101, covering defects in materials and workmanship under normal use. In the rare event of a hardware failure, we offer expedited replacement services to minimize downtime, leveraging our global logistics network. For discontinued or legacy models, our team specializes in sourcing hard-to-find spare parts, ensuring continued support for aging industrial systems. Our technical experts are available 24/7 to assist with troubleshooting, configuration, and safety system validation, delivering end-to-end solutions that prioritize operational continuity and regulatory compliance.
For sales inquiries or technical support, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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