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ABB 216NG63A HESG441635R1 HESG216879-K Digital Output Module
Product Overview：ABB 216NG63A HESG441635R1 HESG216879-K
The ABB 216NG63A HESG441635R1 HESG216879-K is a high-performance Digital Output Module designed for industrial automation systems, specifically as part of ABB’s AC 800M programmable logic controller (PLC) platform. Engineered to deliver reliable discrete control signals to field devices, this module serves as a critical interface between the control system and actuators such as valves, motors, and contactors. With 16 galvanically isolated output channels, the 216NG63A HESG441635R1 HESG216879-K ensures precise signal transmission in harsh industrial environments, making it ideal for applications in oil & gas, power generation, and manufacturing where safety and reliability are paramount.
As a key component of the AC 800M system, this module supports both single-channel and grouped operation, allowing flexible configuration for the control of individual devices or coordinated system-wide actions. Its advanced diagnostics continuously monitor output status and detect faults such as open circuits or short circuits, providing real-time feedback to the PLC for immediate corrective actions. The 216NG63A HESG441635R1 HESG216879-K integrates seamlessly with ABB’s Control Builder M software, enabling intuitive programming and commissioning, while its modular design facilitates easy replacement and system expansion.
In automation ecosystems, the ABB 216NG63A HESG441635R1 HESG216879-K bridges the gap between digital control logic and physical processes, ensuring reliable execution of control commands. Its rugged construction (IP20-rated enclosure) and wide operating temperature range (-25°C to +70°C) make it suitable for deployment in demanding environments, including offshore platforms, chemical plants, and high-vibration industrial settings. By combining high-speed response times with robust fault tolerance, this module enhances the efficiency, safety, and scalability of industrial automation systems.
Technical Specifications：ABB 216NG63A HESG441635R1 HESG216879-K
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216NG63A HESG441635R1 HESG216879-K |
| Manufacturer | ABB |
| Product Type | Digital Output Module |
| Output Channels | 16 isolated channels |
| Output Voltage | 24 V DC (nominal), 30 V DC (maximum) |
| Output Current | 2 A per channel (resistive load), 1 A per channel (inductive load) |
| Isolation | Galvanic isolation (2.5 kV RMS) |
| Physical Dimensions | 100 mm (H) × 160 mm (W) × 60 mm (D) |
| Weight | 0.5 kg |
| Operating Temperature | -25°C to +70°C |
| Mounting | DIN rail (35 mm) or panel mounting |
| Communication | Via ABB AC 800M backplane (proprietary protocol) |
| Certifications | CE, UL, IEC 61131-2 |
ABB 216NG63A HESG441635R1 HESG216879-K
Key Features and Advantages：ABB 216NG63A HESG441635R1 HESG216879-K
Galvanic Isolation and Fault Protection: Each output channel of the 216NG63A HESG441635R1 HESG216879-K is galvanically isolated to protect the control system from voltage surges and ground loops. Built-in surge suppression and short-circuit protection ensure reliable operation even in the event of transient faults, minimizing damage to connected devices.
Flexible Configuration: The module supports both voltage-free contacts and solid-state outputs, accommodating a wide range of actuators. Channels can be configured for immediate or delayed activation, enabling precise control over process sequences. Grouped operation allows simultaneous activation of multiple channels, ideal for complex automation tasks.
Real-Time Diagnostics: Integrated diagnostics provide continuous feedback on output status, power supply health, and module integrity. LED indicators and fault codes transmitted to the PLC enable rapid troubleshooting, reducing downtime and maintenance costs. The module’s self-diagnostic capabilities comply with IEC 61508 for functional safety applications.
Rugged Industrial Design: The module’s compact, corrosion-resistant enclosure and conformal coating protect against dust, moisture, and electromagnetic interference. Its shock and vibration resistance (IEC 60068-2-6) ensures reliable performance in harsh industrial environments, while the wide temperature range eliminates the need for additional climate control.
Seamless System Integration: As part of the AC 800M platform, the 216NG63A HESG441635R1 HESG216879-K interoperates seamlessly with other ABB modules (e.g., analog inputs, communication gateways) and third-party systems via open protocols. This compatibility streamlines system design and allows for easy expansion as operational needs evolve.
ABB 216NG63A HESG441635R1 HESG216879-K
Application Areas：ABB 216NG63A HESG441635R1 HESG216879-K
The ABB 216NG63A HESG441635R1 HESG216879-K is widely deployed in industries requiring reliable discrete control:
- Oil & Gas: Controls valves, pumps, and emergency shutdown systems in refineries, pipelines, and offshore platforms, ensuring compliance with safety standards and operational efficiency.
- Power Generation: Manages circuit breakers, motor starters, and auxiliary systems in thermal, hydro, and wind power plants, optimizing energy production and grid stability.
- Manufacturing: Drives robotic systems, conveyor belts, and packaging equipment in automotive, food & beverage, and pharmaceutical facilities, enabling high-precision automation and quality control.
- Water/Wastewater: Operates pumps, valves, and treatment process actuators in water distribution and sewage treatment plants, ensuring consistent process performance and regulatory compliance.
Specific applications include:
- Motor Control: Activating motor starters and variable frequency drives (VFDs) to regulate equipment speed and torque.
- Valve Automation: Controlling pneumatic or electric valves in process pipelines to manage fluid flow and pressure.
- Alarm and Warning Systems: Triggering visual and audible alarms in response to fault conditions, enhancing operator awareness and safety.
Related Products：ABB 216NG63A HESG441635R1 HESG216879-K
- 216NG61A HESG441633R1 HESG216877-K: An 8-channel variant of the 216NG63A HESG441635R1 HESG216879-K, suitable for smaller-scale applications or distributed control systems requiring fewer outputs.
- 216NH01A HESG440110R1: A digital input module with 16 channels, designed to complement the 216NG63A in mixed I/O systems, providing a balanced solution for both signal acquisition and control.
- PM590-ETH AC 800M Controller: A high-performance PLC controller that pairs with the 216NG63A HESG441635R1 HESG216879-K to manage complex automation sequences, offering advanced processing power and network connectivity.
- TA541 Termination Unit: A dedicated terminal block for the AC 800M system, simplifying field wiring and reducing installation time for the 216NG63A module.
- CI523 Communication Interface Module: Enables integration with Profibus DP or Ethernet/IP networks, extending the 216NG63A’s connectivity to higher-level SCADA or DCS systems.
- 216NG91A HESG441649R1: A high-current digital output module with 8 channels rated for 5 A, suitable for heavy-duty applications requiring greater power capacity.
- TB521 Terminal Base: Provides a standardized interface for connecting field devices to the 216NG63A, enhancing system modularity and maintenance accessibility.
ABB 216NG63A HESG441635R1 HESG216879-K
Installation and Maintenance：ABB 216NG63A HESG441635R1 HESG216879-K
Installation Preparation:
Before installing the ABB 216NG63A HESG441635R1 HESG216879-K, ensure the DIN rail or mounting panel is securely grounded and free of debris. Verify compatibility with the AC 800M backplane and power supply, using shielded cables for signal wiring to minimize interference. Mount the module vertically on the DIN rail, securing it with the provided screws. Connect the 24 V DC power supply and field devices, following the wiring diagram in the product manual. Use ABB’s Control Builder M software to configure channel parameters and assign addresses within the PLC network.
Before installing the ABB 216NG63A HESG441635R1 HESG216879-K, ensure the DIN rail or mounting panel is securely grounded and free of debris. Verify compatibility with the AC 800M backplane and power supply, using shielded cables for signal wiring to minimize interference. Mount the module vertically on the DIN rail, securing it with the provided screws. Connect the 24 V DC power supply and field devices, following the wiring diagram in the product manual. Use ABB’s Control Builder M software to configure channel parameters and assign addresses within the PLC network.
Maintenance Recommendations:
- Routine Inspections: Perform monthly visual checks to ensure secure connections, undamaged wiring, and proper LED status indicators. Clean the module’s enclosure with a dry, lint-free cloth to prevent dust accumulation that could affect heat dissipation.
- Functional Testing: Quarterly, verify each output channel’s functionality by simulating control signals and checking actuator response. Document test results to ensure compliance with maintenance protocols.
- Firmware Updates: Periodically update the module’s firmware via the AC 800M controller to access new features and security patches, following ABB’s recommended procedures. Back up existing configurations before initiating updates to prevent data loss.
- Spare Parts Management: Store spare 216NG63A HESG441635R1 HESG216879-K modules in a static-free environment at room temperature (20–25°C) with low humidity, ensuring rapid replacement in case of failure.
ABB 216NG63A HESG441635R1 HESG216879-K
Product Warranty：ABB 216NG63A HESG441635R1 HESG216879-K
Our company provides a 12-month quality warranty for the ABB 216NG63A HESG441635R1 HESG216879-K, covering hardware defects under normal operational conditions. In the event of unexpected failures, we offer prompt replacement services to minimize downtime. For legacy or discontinued models, our global supply chain network specializes in sourcing rare industrial control components, ensuring quick fulfillment of urgent orders. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, delivering tailored solutions to maintain your automation system’s reliability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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