ABB 1TGE120011R1001 | Motor & Feeder Control Unit (MControl) for MNS iS

Description

Product Overview: ABB 1TGE120011R1001
The ABB 1TGE120011R1001 is a modular motor and feeder control unit engineered to function as the intelligent control node within ABB’s MNS iS low-voltage switchgear architecture. Designed for withdrawable mounting in MNS iS starter and feeder compartments, the ABB 1TGE120011R1001 integrates measurement, protection, local logic and communication functions into a compact MControl form factor. This model provides accurate current sampling, thermal and contact temperature sensing inputs, event logging and trip diagnostics that allow operators and higher-level systems to detect abnormal conditions early and to coordinate protective actions. The ABB 1TGE120011R1001 is positioned where robust electrical supervision and straightforward fieldbus integration are required, such as motor feeder cells that demand safe segregation of power and control wiring and fast, serviceable module replacement. Because it is part of the MNS iS ecosystem, the ABB 1TGE120011R1001 cooperates with MStart/MFeed power modules, sensor modules and data concentrators to deliver a consolidated stream of asset and process information to plant SCADA and asset management systems. In practice, adoption of the ABB 1TGE120011R1001 reduces mean time to repair and simplifies staged modernization by enabling phased protocol upgrades and selective retrofits while keeping mechanical interfaces consistent across revisions. The overall value lies in centralized monitoring, predictable maintenance windows and minimized service interruptions in industrial motor control centers.

Technical Specifications

Parameter	Value
Manufacturer	ABB
Product type	Motor & Feeder Control Unit (MControl) for MNS iS
Module form factor	Withdrawable MControl module (plug-in)
Rated supply (control electronics)	24 V DC nominal (module dependent)
Primary interfaces	MLink internal bus; option add-on boards for Profibus, PROFINET, Modbus
Net dimensions (W x H x D)	53 mm x 125 mm x 260 mm
Net weight	0.7 kg (typical)
Operating temperature range	-20 °C to +55 °C
Protection rating / mounting	Panel / cubicle mount inside segregated MNS iS compartment
Environmental class	Industrial (indoor switchgear use)
I/O options	Modular add-on boards: digital inputs, digital outputs, analog I/O, PTC inputs
Certifications	CE; conforms to MNS iS system declarations (verify with latest datasheet)

1TGE120011R1001

Related products
1TGE120011R2000 is a close sibling that shares the MControl mechanical form with alternative factory-loaded I/O and firmware options to suit different fieldbus or I/O requirements. 1TGE120011R1511 is a variant commonly found in spare-parts inventories that may include extended diagnostic LEDs and a different default I/O complement for specific motor protection schemes. 1TGE120021R0010 is an alternate part code within the 1TGE family often selected where Profibus or specific gateway functionality is preinstalled. 1TGE120111R1200 represents a later or alternate hardware revision in the same module family and differs primarily by configuration capability and supported add-on boards. MLink gateway modules and MStart / MFeed withdrawable power modules are complementary components rather than direct replacements; these parts work together with the ABB 1TGE120011R1001 to form a complete motor control cell, with the power modules supplying load switching and the MControl module providing supervisory, metering and communication functions. Each of the bolded models interoperates within the MNS iS ecosystem but differs by I/O mix, communication protocol support or firmware baseline.

Main features and advantages
The ABB 1TGE120011R1001 delivers a compact assembly of sensing, protection and communication functions that are purpose-built for modern motor feeder architectures. Its modular add-on concept enables precise tailoring of inputs and outputs to match the control logic without requiring full module replacement, which reduces spare part overhead and simplifies inventory management. The unit’s onboard measurement circuits sample current and voltage with sufficient resolution for feeder supervision, and this measured data supports local trip logic as well as remote condition monitoring. Integrated event logging and fault records improve fault analysis and accelerate service actions because technicians can review sequence and magnitude of events without extended diagnostic campaigns. From an installation standpoint, the withdrawable mechanics of the ABB 1TGE120011R1001 permit safe insertion and removal while preserving the segregation of control and power cabling, thus reducing exposure during maintenance and improving overall plant safety. Communication flexibility is another significant advantage: the module interfaces with ABB’s MLink backbone and, through option cards, can natively present data over legacy fieldbus or modern Ethernet protocols, which is valuable for brownfield projects where coexistence of multiple networks is necessary. Reliability is emphasized through protective physical features and adherence to switchgear standards; the ABB 1TGE120011R1001 is built to withstand typical switchgear thermal and electrical stress while maintaining measurement stability. For asset management programs, the module’s diagnostic outputs and trending capability enable condition-based maintenance that lowers lifecycle cost by focusing renewals and calibration on components that show measurable degradation. The design choices embedded in the ABB 1TGE120011R1001 emphasize uptime, simplified logistics, and incremental upgrade paths that align with long industrial equipment lifecycles. Together these aspects make the module a practical core for motor control centers that must balance immediate protective needs with longer term digitalization objectives.

1TGE120011R1001

Installation and maintenance:
Pre-installation preparations: Before fitting the ABB 1TGE120011R1001, confirm the MNS iS cubicle slot allocation, verify the presence and condition of the MLink connectors and ensure mechanical guide rails are clean and free of obstructions. Validate that the selected variant’s add-on boards correspond to the project I/O and protocol specifications and prepare a documented configuration file to accelerate commissioning. Verify ambient temperature and ventilation meet the module’s environmental class and confirm the power supplies used for the control electronics deliver stable 24 V DC per the system guidelines. During insertion follow ESD precautions, seat the unit squarely into the guide rails, ensure the mechanical latches engage fully and confirm the front-panel retention clamp is secured before powering the cell.

Maintenance suggestions: Periodic inspections of the ABB 1TGE120011R1001 should emphasize connector integrity, guide-rail condition and status LED indications. Archive event logs and trend key electrical quantities to identify slow changes in current sensing or temperature that may indicate degradation of upstream equipment. When firmware updates are required use only manufacturer-released packages and perform configuration backups before applying changes so restoration is immediate if needed. Maintain at least one identical spare module in electrostatically protected storage to allow rapid swap-out in critical installations. For long term reliability, include the module in scheduled thermal checks and connector torque verification cycles to limit intermittent faults caused by vibration or thermal cycling.

Application fields
The ABB 1TGE120011R1001 is applicable wherever modular motor feeders are deployed and where combined measurement, protection and communication from a withdrawable device are required. Typical industries include petrochemical and refining plants where pumps and compressors require reliable feeder supervision and rapid servicing capability. Water treatment and distribution systems benefit from its ability to provide diagnostic data for pumps and blowers, enabling centralized monitoring of distributed assets. Pulp and paper and the converting industries use the module within motor control centers to coordinate large numbers of motor feeders while enabling shop-floor digitalization through asset data aggregation. Heavy manufacturing sites and large process plants leverage the ABB 1TGE120011R1001 to support conveyors, fans and machine drives with both protection and condition feedback, thereby minimizing unplanned stops and helping schedule maintenance during planned outages. The module is also well suited for brownfield modernization projects where selective protocol migration is required; its add-on communication options allow integration with existing fieldbus systems while enabling phased migration to Ethernet-based plant networks. In any application where safety, maintainability and rich diagnostic output are priorities, the ABB 1TGE120011R1001 serves as a compact and serviceable control node that reduces downtime and centralizes feeder intelligence for plant operational effectiveness.

1TGE120011R1001

Product guarantee
Our company provides a one-year quality warranty service for the ABB 1TGE120011R1001, covering hardware malfunctions that are not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services in line with the warranty terms. For discontinued models or urgent procurement needs, our global supply network enables rapid response to sourcing requests for scarce spare parts and allows expedited delivery where possible to support continuous operation of industrial systems. Established in 2007, our company has seventeen years of experience in industrial control distribution and maintains broad inventories including legacy and hard-to-find modules. We commit to provide pre-sales technical verification, configuration guidance and logistics support to minimize customer downtime. Our after-sales service includes assistance with part verification, basic commissioning advice and co-ordination of return or replacement processes under the warranty terms.

Contact:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com