ABB PM866K01 3BSE050198R1 | Processor Module for AC 800M Controller

Description

ABB PM866K01 3BSE050198R1 Product Description

1) Product Overview
The ABB PM866K01 3BSE050198R1 is a high-performance processor module designed for the ABB AC 800M series of controllers, widely used in industrial automation, process control, and distributed control systems (DCS). As the central processing unit (CPU) of the AC 800M system, the PM866K01 provides exceptional computational capability, robust communication interfaces, and high reliability for mission-critical applications. It is engineered to deliver stable operation in demanding industrial environments, supporting complex control strategies, redundancy configurations, and flexible integration with a variety of field devices.

By combining a powerful processor architecture with ABB’s proven control technology, the PM866K01 enables precise, real-time process control. This module is suitable for industries such as power generation, oil and gas, petrochemicals, pulp and paper, water treatment, and manufacturing automation. Its modular design ensures scalability and easy maintenance, while its compatibility with ABB’s Control Builder software simplifies configuration, programming, and troubleshooting.

2) Technical Specifications

Parameter	Value
Model Number	PM866K01
Part Number	3BSE050198R1
Product Type	Processor Module for AC 800M Controller
CPU Type	PowerPC 750GX
Processor Frequency	866 MHz
Memory	256 MB RAM, 16 MB Flash
Real-Time Clock	Yes, battery-backed
Communication Ports	2 × Ethernet 10/100Base-T (RJ45), 1 × RS-232, 1 × RS-485
Supported Protocols	TCP/IP, UDP/IP, EtherNet/IP, Modbus/TCP, IEC 60870-5-104, OPC
Redundancy Support	Yes, CPU redundancy with synchronization
Operating System	ABB proprietary real-time OS
Operating Temperature	0°C to +55°C
Storage Temperature	-40°C to +70°C
Relative Humidity	5% to 95% non-condensing
Power Supply Voltage	24 V DC (±20%)
Power Consumption	6 W typical
Dimensions (H × W × D)	185 × 59 × 127 mm
Weight	Approx. 0.6 kg
Mounting Method	DIN rail or panel mounting
Certifications	CE, UL, cUL, RoHS compliant

PM866K01 3BSE050198R1

3) Key Features and Benefits

• High-Speed Processing: Equipped with an 866 MHz PowerPC processor, enabling rapid execution of control algorithms and fast system response.

• Robust Communication: Supports multiple industrial protocols, facilitating seamless integration with a wide range of field devices and systems.

• Redundancy Capability: Built-in support for CPU redundancy ensures uninterrupted control in case of hardware failure, enhancing system availability.

• Flexible Integration: Compatible with various I/O modules in the AC 800M series, allowing customized configurations for different process requirements.

• Industrial Durability: Designed to operate reliably in harsh environments with extended temperature and humidity tolerances.

• Ease of Maintenance: Modular design with hot-swappable capability reduces downtime during module replacement or upgrades.

• Proven ABB Reliability: Leveraging ABB’s extensive experience in industrial control for consistent performance and long service life.

4) Application Scenarios

• Power Generation: Supervisory control, turbine automation, and auxiliary system management in thermal, hydro, and renewable power plants.

• Oil & Gas: Process control, safety monitoring, and equipment automation in upstream, midstream, and downstream operations.

• Petrochemical Plants: Advanced process control, batch control, and continuous monitoring of critical systems.

• Water and Wastewater Treatment: Automation of filtration, pumping, and chemical dosing systems for municipal and industrial facilities.

• Pulp and Paper Industry: Machine control, process optimization, and quality monitoring in production lines.

• General Manufacturing: Automation of assembly lines, robotics, and material handling systems.

  

  PM866K01 3BSE050198R1

5) Related Products

• PM865 3BSE018105R1 – A high-performance CPU module with slightly lower clock speed, ideal for medium-complexity control systems.

• PM867 3BSE081520R1 – An upgraded processor module offering enhanced memory capacity for large-scale control applications.

• CI854A 3BSE030220R1 – Communication interface module enabling integration with PROFIBUS networks.

• TP830 3BSE025349R1 – Base plate module providing mechanical and electrical support for AC 800M processors and I/O units.

• SD823 3BSE005884R1 – Redundancy synchronization module ensuring seamless switchover between redundant CPU units.

6) Installation and Maintenance Guidelines

• Installation:

  • Mount the PM866K01 on a standard DIN rail or panel within an ABB-approved cabinet.

  • Ensure adequate ventilation to maintain operating temperature within specified limits.

  • Connect the module to the system’s power supply, I/O modules, and communication networks as per the wiring diagram provided in the product manual.

  • Verify grounding and shielding for communication cables to minimize electromagnetic interference.

• Maintenance:

  • Periodically inspect connections, mounting stability, and environmental conditions.

  • Keep firmware updated using ABB’s Control Builder tools to ensure compatibility and security.

  • Replace the internal real-time clock battery according to the maintenance schedule to avoid time synchronization issues.

  • When replacing modules, follow ABB’s hot-swap procedure to minimize downtime and prevent data loss.

    

    PM866K01 3BSE050198R1

7) Product Warranty
This product is covered by a 12-month warranty provided by Xiamen Xiongba E-commerce Co., Ltd. from the date of purchase. The warranty covers defects in materials and workmanship under normal use. It does not cover damage caused by improper installation, misuse, or unauthorized modifications. All warranty claims are subject to inspection and approval by our technical team.