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Product Overview
The ABB 560PSU02 1KGT011900R0001 is a high-reliability power supply unit (PSU) engineered for industrial automation systems, specifically designed to power ABB’s RTU560 remote terminal units (RTUs) and associated subracks. As a core component of the RTU560 product family, this module delivers stable DC power to critical control and communication systems, ensuring seamless operation in harsh industrial environments.
Designed to meet the demanding requirements of SCADA (Supervisory Control and Data Acquisition) systems, the ABB 560PSU02 1KGT011900R0001 provides dual output voltages: +5 V DC for logic circuits and +24 V DC for field devices, with a total power capacity of 85 W. Its wide input voltage range (48–220 V DC) and high tolerance to voltage fluctuations (-20% to +20%) make it suitable for diverse power sources, including battery backups and renewable energy systems. The module supports redundant configurations, allowing two units to operate in parallel for enhanced system availability, where one PSU can fully take over the load if the other fails.Whatsapp:+86 18859254943.
Part of ABB’s industrial automation portfolio, the 560PSU02 is optimized for integration with RTU560 subracks such as the 560MPR03 and 560SFR02, providing power to up to 8 communication modules (CMUs) simultaneously. Its compact 3HE Eurocard form factor (160 mm x 100 mm x 40 mm) and DIN-rail mounting ensure space-efficient installation in control cabinets, while conformal coating and rugged construction protect against dust, moisture, and electromagnetic interference (EMI). By combining robust hardware with advanced diagnostic capabilities, the ABB 560PSU02 1KGT011900R0001 ensures continuous operation in mission-critical applications, minimizing downtime and maintenance costs.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 560PSU02 1KGT011900R0001 |
| Manufacturer | ABB |
| Product Type | Power Supply Unit (PSU) for RTU560 Systems |
| Input Voltage Range | 48–220 V DC (-20% to +20% tolerance) |
| Output Voltages | +5 V DC (15 A max.), +24 V DC (0.4 A max.) |
| Total Output Power | 85 W (75 W for +5 V, 10 W for +24 V) |
| Efficiency | 74% at 48–110 V DC input |
| Operating Temperature | -25°C to +70°C (derating required above 50°C) |
| Storage Temperature | -40°C to +85°C |
| Humidity Resistance | 5%–95% non-condensing |
| Physical Dimensions | 160 mm (W) × 100 mm (H) × 40 mm (D) (3HE Eurocard format) |
| Mounting Method | DIN-rail (35 mm) or panel mounting |
| Protection Class | IP20 (front panel), IP54 with optional enclosure |
| Redundancy Support | Parallel operation for redundant power supply |
| Diagnostic Features | LED indicators for power status, output voltage monitoring, and fault alarms; short-circuit protection, open-wire detection, and reverse voltage protection |
| Input Fuse | T4 A slow-blow fuse (included) |
| Connection Type | 48-pole DIN 41612 backplane connector for RTU560 racks; 3-pole screw terminals for input power |
560PSU02 1KGT011900R0001
Main Features and Advantages
Wide Input Voltage Range and High Tolerance
The ABB 560PSU02 1KGT011900R0001 accepts input voltages from 48–220 V DC, accommodating diverse power sources in industrial settings. Its robust design ensures stable operation even with voltage fluctuations up to ±20%, making it suitable for unreliable power grids or remote locations with unstable supplies. For example, in offshore oil platforms where power quality varies, the module maintains consistent output to prevent control system disruptions.
Redundant Power Configuration
By supporting parallel operation, the 560PSU02 enables redundant power supply setups, where two units share the load and automatically compensate for failures. This redundancy minimizes downtime in critical applications like pipeline monitoring or wastewater treatment plants, ensuring continuous SCADA system operation. The module’s controlled load-balancing mechanism optimizes power distribution and extends service life under high-demand conditions.Whatsapp:+86 18859254943.
Compact and Rugged Design
Housed in a 3HE Eurocard form factor, the 560PSU02 occupies minimal space while delivering high power density. Its conformal-coated circuit board and IP20-rated front panel protect against dust, humidity, and vibrations, making it suitable for harsh environments such as mining sites or manufacturing floors. The module’s natural convection cooling eliminates the need for fans, reducing noise and maintenance requirements.
560PSU02 1KGT011900R0001
Advanced Diagnostic and Protection Functions
Built-in LED indicators provide real-time status monitoring for input power, output voltages, and fault conditions. Faults such as short circuits or open wires trigger immediate alarms, allowing rapid troubleshooting. The module also features reverse voltage protection and electronic power limitation, safeguarding connected devices from damage due to power surges or wiring errors.Whatsapp:+86 18859254943.
Easy Integration and Maintenance
The 560PSU02 seamlessly integrates with ABB’s RTU560 subracks via a standardized 48-pole backplane connector, simplifying installation and reducing cabling complexity. Hot-swappable design allows module replacement without powering down the entire system, minimizing downtime during maintenance. Additionally, the included input fuse and clear labeling streamline routine inspections and repairs.
Application Areas
Industrial Automation and SCADA Systems
The ABB 560PSU02 1KGT011900R0001 is widely used in industrial automation for powering RTU560-based control systems. It ensures stable operation of communication modules, PLCs, and field devices in applications such as:
- Oil and Gas: Monitoring wellheads, pipelines, and refinery processes with RTU560 systems.
- Water/Wastewater: Controlling pump stations, treatment plants, and distribution networks.
- Power Generation: Managing remote substations and renewable energy installations.
560PSU02 1KGT011900R0001
Remote Monitoring and Data Acquisition
In SCADA systems, the 560PSU02 provides reliable power to RTU560 units deployed in remote locations, enabling real-time data collection and control. For example, in a wind farm, the module powers RTUs that monitor turbine performance and transmit data to a central control room, ensuring optimal energy production and predictive maintenance.
Critical Infrastructure Protection
With its redundant capabilities and rugged design, the 560PSU02 is ideal for safeguarding critical infrastructure. In transportation systems, it powers RTUs that manage traffic signals, tunnel ventilation, and railway switching systems, ensuring uninterrupted operation even during power outages.
Manufacturing and Process Control
In manufacturing plants, the module supports RTU560 systems that coordinate conveyor belts, robotic arms, and quality control sensors. Its stable power output ensures precise motion control and data logging, enhancing production efficiency and product consistency.
Related Products
- ABB 560MPR03: A RTU560 subrack compatible with the 560PSU02, designed for modular expansion of I/O and communication modules.
- ABB 560SFR02: A slimline subrack for space-constrained applications, requiring the 560PSU02 for power distribution.
- ABB 560CMR01/02: Communication modules that rely on the 560PSU02 for power, enabling connectivity with fieldbus protocols like Modbus and PROFIBUS.
- ABB 560PSR00: A lower-voltage variant (24–60 V DC input) for applications requiring reduced power consumption.
- ABB AC800M Controller: A distributed control system (DCS) that pairs with the 560PSU02 for large-scale industrial automation projects.
- ABB PM864AK01 3BSE01816R1: A high-performance processor module compatible with hybrid automation setups combining RTU and DCS technologies.
- ABB VT-HNC100-1-23M-08-P-0: A hydraulic control module that integrates with the 560PSU02 in applications requiring both digital control and hydraulic actuation.
560PSU02 1KGT011900R0001
Installation and Maintenance
Installation Preparations:
Before installing the ABB 560PSU02 1KGT011900R0001, ensure the RTU560 rack is properly grounded and the input power matches the module’s specifications (48–220 V DC). Mount the module on a 35 mm DIN rail or panel using the provided brackets, leaving adequate space for airflow. Connect the input power using shielded cables rated for 0.2–2.5 mm² conductors, and secure the 48-pole backplane connector to the RTU560 subrack. Verify the input fuse (T4 A) is correctly installed and the on/off switch (S1) on the front panel is in the “OFF” position during installation.Whatsapp:+86 18859254943.
Before installing the ABB 560PSU02 1KGT011900R0001, ensure the RTU560 rack is properly grounded and the input power matches the module’s specifications (48–220 V DC). Mount the module on a 35 mm DIN rail or panel using the provided brackets, leaving adequate space for airflow. Connect the input power using shielded cables rated for 0.2–2.5 mm² conductors, and secure the 48-pole backplane connector to the RTU560 subrack. Verify the input fuse (T4 A) is correctly installed and the on/off switch (S1) on the front panel is in the “OFF” position during installation.Whatsapp:+86 18859254943.
Maintenance Recommendations:
Regularly inspect the 560PSU02 for loose connections, dust accumulation, or physical damage. Clean the enclosure with a dry, static-free cloth and check LED indicators for fault signals—e.g., a green LED confirms normal operation, while a red LED indicates output voltage loss. Replace the input fuse only with the specified T4 A slow-blow type to avoid damage. For redundant configurations, periodically test parallel operation by disconnecting one module to ensure the other assumes full load. Update firmware and drivers as recommended by ABB to access the latest diagnostic features and compatibility improvements. In case of persistent issues, contact our technical support team for remote troubleshooting or module replacement.
Regularly inspect the 560PSU02 for loose connections, dust accumulation, or physical damage. Clean the enclosure with a dry, static-free cloth and check LED indicators for fault signals—e.g., a green LED confirms normal operation, while a red LED indicates output voltage loss. Replace the input fuse only with the specified T4 A slow-blow type to avoid damage. For redundant configurations, periodically test parallel operation by disconnecting one module to ensure the other assumes full load. Update firmware and drivers as recommended by ABB to access the latest diagnostic features and compatibility improvements. In case of persistent issues, contact our technical support team for remote troubleshooting or module replacement.
Product Assurance
Our company provides a one-year quality warranty for the ABB 560PSU02 1KGT011900R0001, covering hardware failures due to non-human factors. During the warranty period, we will promptly replace any defective components at no additional cost. For discontinued models or urgent requirements, our global supply chain network leverages extensive inventory and strategic partnerships to fulfill orders within tight timelines, even for hard-to-find spare parts. With 17 years of expertise in industrial control distribution, we ensure that your systems benefit from the 560PSU02’s advanced capabilities, backed by our commitment to reliable service and technical support. Trust us to deliver solutions that enhance your operational efficiency and maintain the highest standards of industrial automation.E-mail :sales@ygplc.com.
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