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ABB 3BHL000986P0006 Product Specification
Product Overview
The ABB 3BHL000986P0006 is a high-power module designed for ABB’s industrial drive systems, specifically compatible with ACS800 and ACS880 series frequency converters. It serves as a critical power conversion component, converting alternating current (AC) from the mains into direct current (DC) to supply the drive’s inverter stage, which then generates variable-frequency AC to control motor speed. This functionality makes it essential for precise motor control in industrial applications where energy efficiency and reliable performance are key.
The ABB 3BHL000986P0006 integrates advanced power semiconductor components, including insulated-gate bipolar transistors (IGBTs), to handle high current loads with minimal energy loss. It works seamlessly with ABB’s drive controllers such as the RINT-5511C and cooling systems like the 3BHB003511R0101, ensuring coordinated operation within the drive system.
Built to withstand harsh industrial conditions, the ABB 3BHL000986P0006 operates in temperatures from -10°C to +40°C and handles humidity between 5% and 95% (non-condensing). Its robust mechanical design includes heat sinks for efficient thermal management, allowing it to operate continuously under full load without overheating. Whether in manufacturing plants, mining operations, or water treatment facilities, the ABB 3BHL000986P0006 delivers stable power conversion to keep drive systems running efficiently.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 3BHL000986P0006 |
| Manufacturer | ABB |
| Product Type | Power Conversion Module (IGBT-based) |
| Compatible Series | ACS800, ACS880 frequency converters |
| Input Voltage | 380–480 VAC, 3-phase |
| Output Current | 160 A (continuous), 320 A (peak for 10 seconds) |
| Physical Dimensions | 320 mm (L) × 180 mm (W) × 120 mm (H) [12.60″ × 7.09″ × 4.72″] |
| Weight | 4.5 kg (9.92 lb) |
| Operating Temperature | -10°C to +40°C |
| Humidity | 5–95% non-condensing, no frost |
| Cooling Method | Forced air cooling (requires compatible fan unit) |
| Protection Features | Overcurrent, overvoltage, overtemperature protection |
| Certifications | CE, UL 508C, IEC 61800-5-1 |
3BHL000986P0006
Main Features and Advantages
High power handling: The ABB 3BHL000986P0006 delivers a continuous current of 160 A, with peak capacity up to 320 A for short durations. This makes it suitable for driving large motors in applications like conveyor systems, pumps, and compressors, where sudden load spikes are common.
Energy efficiency: Equipped with advanced IGBT technology, the module minimizes power loss during conversion. This reduces heat generation and energy consumption, lowering operational costs for industrial facilities. For example, in a water treatment plant, it can cut energy use by up to 15% compared to older power modules.
Robust protection: The ABB 3BHL000986P0006 includes multiple safeguards. It shuts down automatically during overcurrent or voltage spikes, preventing damage to the drive and connected motor. Overtemperature protection activates if cooling fails, ensuring the module does not overheat even in dusty environments.
Seamless integration: Designed for ABB ACS800 and ACS880 drives, the module fits directly into the drive cabinet without modifications. It connects to the drive controller via pre-wired connectors, simplifying installation and ensuring reliable communication for real-time monitoring.
Durable design: Built to withstand industrial stress, the ABB 3BHL000986P0006 operates in extreme temperatures and high humidity. Its rugged casing and heat sink resist vibration and corrosion, ensuring long-term performance in harsh settings like mining or steel mills.
Related Products
- ABB ACS880-01-363A-3: A 200 kW ACS880 drive that uses the ABB 3BHL000986P0006 as its primary power conversion module.
- ABB RINT-5511C: A control board that monitors the ABB 3BHL000986P0006, triggering alarms during overcurrent or overtemperature events.
- ABB 3BHB003511R0101: A forced-air cooling fan unit paired with the ABB 3BHL000986P0006 to maintain optimal operating temperatures.
- ABB 3BHL000985P0005: A lower-current variant (120 A) of the ABB 3BHL000986P0006, suitable for smaller motors in packaging or textile machinery.
- ABB SDCS-PIN-4: A power interface module that extends the ABB 3BHL000986P0006’s connectivity to external monitoring systems.
3BHL000986P0006
Installation and Maintenance
Pre-installation preparations: Before installing the ABB 3BHL000986P0006, ensure the drive cabinet is powered off and grounded. Check that the input voltage (380–480 VAC) matches the module’s rating. Mount the module on the cabinet’s heat sink using the provided screws, ensuring a tight fit for effective heat transfer. Connect the AC input and DC output cables to the terminal blocks, using torque wrenches to secure connections (30 N·m for main terminals). Attach the cooling fan unit to the module’s heatsink.
Maintenance suggestions: Inspect the ABB 3BHL000986P0006 monthly. Check for loose cables or dust buildup on the heat sink—clean with compressed air to maintain cooling efficiency. Monitor temperature readings via the drive controller; if values exceed 40°C, check the fan operation. Test protection features quarterly by simulating a minor overcurrent (using a test tool) to ensure the module shuts down as intended. Replace the module if it fails to reset after a fault or shows signs of IGBT degradation (e.g., erratic current output).
Application Fields
In manufacturing: The ABB 3BHL000986P0006 powers ACS880 drives controlling robotic arms in automotive plants. Its high current capacity handles sudden torque demands during welding or lifting, ensuring precise motor movement and consistent production quality.
In mining: Installed in crusher drive systems, the module withstands dust and vibration to deliver stable power to large motors. It prevents drive failures during heavy crushing cycles, reducing downtime in mining operations.
In water treatment: Used in pump drive systems, it regulates motor speed to match water demand. Its energy efficiency lowers electricity use for water distribution, making it ideal for large-scale treatment plants.
In renewable energy: Integrated into wind turbine converter systems, the module converts AC from the generator into stable DC, then into grid-compatible AC. Its robust design ensures reliable operation in outdoor, variable weather conditions.
3BHL000986P0006
Product Guarantee
Our company offers a one-year quality warranty service for ABB 3BHL000986P0006, covering hardware malfunctions not caused by human factors. During the warranty period, if ABB 3BHL000986P0006 shows abnormal performance—such as failed power conversion or unresponsive protection features—we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
Our company is a leading enterprise in the industrial control industry, established in 2007, has been 17 years. The company type is import and export trade distribution company, mainly selling major brands of industrial control parts, there are many unpopular discontinued models, with a large stock. Our company has the advantage of supply channels, a large number of spot, to meet the needs of customers anxious to find spare parts.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
