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ABB 1TGB302003R0003 Industrial Robot Controller Module
Product Overview
The ABB 1TGB302003R0003 is a high-performance industrial robot controller module designed to deliver precise motion control and seamless integration in automated manufacturing systems. As part of ABB’s advanced IRC5 robot controller platform, this module serves as the brain of robotic systems, enabling real-time coordination of multiple axes, sensor integration, and safety functions. The 1TGB302003R0003 supports up to 12 servo axes and 1024 digital I/O signals, ensuring flexibility for complex robotic applications. Its compact design (350 mm × 250 mm × 150 mm) and rugged construction make it suitable for harsh industrial environments, while built-in Ethernet/IP and Profibus DP connectivity facilitate integration with factory automation networks.
The ABB 1TGB302003R0003 is a high-performance industrial robot controller module designed to deliver precise motion control and seamless integration in automated manufacturing systems. As part of ABB’s advanced IRC5 robot controller platform, this module serves as the brain of robotic systems, enabling real-time coordination of multiple axes, sensor integration, and safety functions. The 1TGB302003R0003 supports up to 12 servo axes and 1024 digital I/O signals, ensuring flexibility for complex robotic applications. Its compact design (350 mm × 250 mm × 150 mm) and rugged construction make it suitable for harsh industrial environments, while built-in Ethernet/IP and Profibus DP connectivity facilitate integration with factory automation networks.
1TGB302003R0003
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 1TGB302003R0003 |
| Manufacturer | ABB |
| Product Type | Industrial Robot Controller Module |
| Input Voltage | 24 V DC ±10% |
| Axes Control | Up to 12 servo axes |
| I/O Channels | 1024 digital inputs/outputs |
| Communication Protocols | Ethernet/IP, Profibus DP, Modbus RTU |
| Cycle Time | ≤1 ms |
| Operating Temperature | 0°C to +50°C |
| Dimensions | 350 mm × 250 mm × 150 mm |
| Weight | 4.2 kg |
| Protection Rating | IP20 (standard), IP54 (with optional cover) |
| Programming Languages | RobotWare (RAPID), IRC5 Configuration Tool |
Key Features and Advantages
The 1TGB302003R0003 combines cutting-edge technology with user-friendly functionality:
The 1TGB302003R0003 combines cutting-edge technology with user-friendly functionality:
- Multi-axis Synchronization: Enables precise coordination of up to 12 servo axes for complex robotic movements.
- Real-time Safety Integration: Supports STO (Safe Torque Off) and SS1 (Safe Stop 1) for compliant machine safety systems.
- Modular Expansion: Easily scalable with additional I/O modules and communication adapters.
- Remote Monitoring: Built-in web server allows remote diagnostics and firmware updates via Ethernet.
- Energy Efficiency: Reduces power consumption by up to 20% compared to previous generations.
1TGB302003R0003
Application Areas
The 1TGB302003R0003 is widely used in industries requiring advanced robotic automation:
The 1TGB302003R0003 is widely used in industries requiring advanced robotic automation:
- Automotive Manufacturing: Powers welding, painting, and assembly robots in production lines.
- Electronics: Controls pick-and-place systems for PCB assembly.
- Logistics: Manages automated storage and retrieval systems (AS/RS).
- Heavy Machinery: Supports heavy-duty robotic arms for material handling and cutting applications.
Related Products
- ABB 1TGB302004R0001: Extended version with 16-axis control.
- ABB DSQC652 I/O Module: 32-point digital I/O expansion for IRC5 systems.
- ABB 1TGB302002R0002: Compact controller for small robotic cells.
- ABB IRC5 控制柜: Complete system enclosure for 1TGB302003R0003.
1TGB302003R0003
Installation and Maintenance
Installation Preparation:
Installation Preparation:
- Mount the 1TGB302003R0003 securely in a vibration-damped enclosure.
- Verify voltage compatibility and connect servo drives and sensors using ABB-approved cables.
- Calibrate axes using ABB’s RobotStudio software before commissioning.
Maintenance Recommendations:
- Inspect cable connections biannually for wear or corrosion.
- Replace internal cooling fans every 5 years to maintain thermal efficiency.
- Update firmware quarterly to access new motion control algorithms.
- Perform safety system tests annually to ensure compliance with ISO 13849.
1TGB302003R0003
Product Warranty
ABB provides a 24-month warranty on the 1TGB302003R0003, covering defects in materials and workmanship. Global technical support includes 24/7 assistance, remote diagnostics, and on-site service. Users gain access to ABB’s RobotCare maintenance program, ensuring optimal performance and extended system lifespan.
ABB provides a 24-month warranty on the 1TGB302003R0003, covering defects in materials and workmanship. Global technical support includes 24/7 assistance, remote diagnostics, and on-site service. Users gain access to ABB’s RobotCare maintenance program, ensuring optimal performance and extended system lifespan.
Maximizing ROI
Pair the 1TGB302003R0003 with ABB’s Ability™ Connected Services for predictive analytics, reducing unplanned downtime by up to 30%. This integration aligns with smart manufacturing initiatives, enabling real-time optimization of production cycles and energy usage.
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