ROCKWELL TC-205-02-8M5 | 1336-MOD-KB010 | 150-F361 NBD

The ROCKWELL TC-205-02-8M5 industrial communication gateway is a high-performance networking solution designed to facilitate seamless data exchange in complex industrial automation environments.
Product Model:TC-205-02-8M5
Manufacturer:ROCKWELL AUTOMATION
Product Type:Industrial Communication Gateway
Input Voltage:24V DC ±10%
Power Consumption:15W

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Description

Product OverviewROCKWELL TC-205-02-8M5

The ROCKWELL TC-205-02-8M5 industrial communication gateway is a high-performance networking solution designed to facilitate seamless data exchange in complex industrial automation environments. As part of Rockwell Automation’s Transaction Manager (TM) series, this gateway serves as a critical interface between disparate control systems, programmable logic controllers (PLCs), and enterprise-level networks, enabling real-time data integration and remote monitoring.

 

Engineered for reliability, the TC-205-02-8M5 supports multiple industrial communication protocols, including Ethernet/IP, Modbus TCP, and Profibus DP, making it compatible with a wide range of devices from Rockwell and third-party manufacturers. Its dual Ethernet ports (10/100 Mbps) enable network segmentation and redundancy, ensuring continuous operation in mission-critical applications. The gateway’s compact design (110mm x 90mm x 50mm) and DIN rail mounting capability allow for easy integration into control panels, while its -40°C to 70°C operating temperature range ensures resilience in harsh industrial settings.

 

In automation systems, the TC-205-02-8M5 plays a pivotal role in bridging the gap between field-level devices and supervisory control and data acquisition (SCADA) systems. By translating protocol-specific data into a unified format, it enables centralized management of production processes, predictive maintenance, and energy optimization. This gateway is ideal for industries requiring high-speed data transfer and robust security, such as manufacturing, power generation, and oil & gas, where real-time insights are essential for operational efficiency and safety.

Technical SpecificationsROCKWELL TC-205-02-8M5

Parameter Name Parameter Value
Product Model TC-205-02-8M5
Manufacturer ROCKWELL AUTOMATION
Product Type Industrial Communication Gateway
Input Voltage 24V DC ±10%
Power Consumption 15W
Communication Protocols Ethernet/IP, Modbus TCP, Profibus DP, DF1
Network Interfaces 2 x 10/100 Mbps Ethernet, 1 x RS485
Security Features IP filtering, user authentication
Physical Dimensions 110mm (H) x 90mm (W) x 50mm (D)
Weight 0.6 kg
Operating Temperature -40°C to 70°C
Humidity 5–95% non-condensing
Mounting Type DIN rail or panel-mounted
Certifications CE, UL, CSA, ATEX (optional)
TC-205-02-8M5

TC-205-02-8M5

Key Features and AdvantagesROCKWELL TC-205-02-8M5

Multi-Protocol Connectivity: The TC-205-02-8M5 eliminates protocol barriers by supporting simultaneous communication with Rockwell’s Allen-Bradley PLCs (e.g., ControlLogix, MicroLogix) and third-party devices. This flexibility reduces the need for multiple gateways, simplifying system architecture and lowering integration costs.

 

Redundant Network Design: With dual Ethernet ports, the gateway supports network redundancy protocols such as Device Level Ring (DLR) and Parallel Redundancy Protocol (PRP), minimizing downtime in the event of network failures. This feature is critical for applications where continuous data flow is non-negotiable, such as pharmaceutical production or water treatment plants.

 

Advanced Security: The gateway incorporates built-in security measures, including IP address filtering, password protection, and encrypted data transmission, ensuring compliance with industrial cybersecurity standards. It prevents unauthorized access to control systems, safeguarding against cyber threats and data breaches.

 

Scalable Data Logging: Equipped with a microSD card slot, the TC-205-02-8M5 enables local data logging of critical parameters, such as equipment performance metrics or fault events. This feature supports predictive maintenance by allowing historical data analysis without relying on external servers.

 

User-Friendly Configuration: Configured via Rockwell’s Studio 5000 Logix Designer software, the gateway offers a intuitive interface for setting up data mappings, protocol conversions, and security policies. Its plug-and-play functionality reduces commissioning time, making it suitable for both new installations and retrofitting existing systems.

TC-205-02-8M5

TC-205-02-8M5

Application AreasROCKWELL TC-205-02-8M5

The ROCKWELL TC-205-02-8M5 industrial communication gateway is widely deployed across industries that demand seamless integration of diverse automation components:

 

  • Manufacturing: In automotive assembly lines, the gateway connects Allen-Bradley PLCs with vision systems and robotics, enabling real-time quality control and production tracking. It also facilitates data exchange with enterprise resource planning (ERP) systems for inventory management and order fulfillment.
  • Power Generation: At thermal power plants, the TC-205-02-8M5 integrates with turbine control systems and SCADA platforms, allowing operators to monitor generator performance, manage energy distribution, and comply with grid regulations.
  • Oil & Gas: In offshore rigs and refineries, the gateway bridges Profibus-based field instruments (e.g., pressure transmitters, flow meters) with Ethernet/IP-based control systems, ensuring reliable data transmission in hazardous environments. Its ATEX certification makes it suitable for use in explosive zones.
  • Food and Beverage: In bottling plants, the gateway enables communication between legacy Modbus devices and modern Rockwell controllers, supporting hygienic design standards and rapid changeover between production runs.
  • Water and Wastewater: At treatment facilities, the TC-205-02-8M5 connects pumps, valves, and analyzers to a central SCADA system, optimizing water flow and ensuring regulatory compliance through real-time data reporting.
    TC-205-02-8M5

    TC-205-02-8M5

Related ProductsROCKWELL TC-205-02-8M5

  1. 1769-L32E CompactLogix Controller: A compatible PLC that works with the TC-205-02-8M5 to manage small to medium-sized automation tasks, offering integrated Ethernet/IP communication.
  2. 1756-EN2TR ControlLogix Ethernet Module: A high-performance network module that enhances the gateway’s capabilities in large-scale systems, supporting advanced redundancy and security features.
  3. TC-305-04-12M5 Transaction Manager: An upgraded model with additional ports and processing power, ideal for complex applications requiring high data throughput.
  4. 2711P-K10C4D8 PanelView Plus 1000: A human-machine interface (HMI) that pairs with the gateway for real-time data visualization and operator control in manufacturing environments.
  5. 1734-IE2C Ethernet Interface Module: A compact I/O module that extends the gateway’s connectivity to remote I/O devices, reducing cabling costs in distributed systems.
  6. ABL6ES2420 Power Supply: A redundant power supply that ensures stable operation of the TC-205-02-8M5 and associated components, critical for uninterrupted industrial processes.

Installation and MaintenanceROCKWELL TC-205-02-8M5

Installation Preparation:
Before installing the TC-205-02-8M5, verify the power supply meets the 24V DC requirement and ensure the control panel has adequate ventilation to maintain operating temperatures. Mount the gateway on a DIN rail using the included clips, ensuring proper grounding to mitigate electromagnetic interference. Connect the Ethernet and RS485 cables to the respective ports, labeling them for easy identification. Use Studio 5000 to configure the gateway’s IP address, protocols, and data mappings, testing connectivity with connected devices before finalizing the setup.

 

Maintenance Recommendations:

 

  • Routine Checks: Monthly inspect the gateway’s LED indicators to verify power status, network connectivity, and data transmission. Clean the enclosure with a dry cloth to prevent dust accumulation, which can affect heat dissipation.
  • Firmware Updates: Periodically update the gateway’s firmware via Rockwell’s software to access new protocol support, security patches, and performance improvements. Back up existing configurations before initiating updates to avoid data loss.
  • Redundancy Testing: Quarterly test the dual Ethernet ports’ failover functionality by simulating a network outage, ensuring the gateway switches to the redundant path without disrupting data flow.
  • Component Replacement: In the event of a hardware failure, replace the gateway with a pre-configured spare to minimize downtime. Retain the old unit for diagnostic analysis or return it to Rockwell for repair.
    TC-205-02-8M5

    TC-205-02-8M5

Product WarrantyROCKWELL TC-205-02-8M5

We provide a 12-month quality warranty for the ROCKWELL TC-205-02-8M5 industrial communication gateway, covering non-human-induced hardware defects. During the warranty period, we will replace any faulty unit at no cost, ensuring minimal disruption to your operations. For discontinued models or urgent needs, our global supply chain network prioritizes rapid fulfillment of scarce components, leveraging partnerships with Rockwell and other manufacturers to meet critical deadlines. Our technical support team is available to assist with configuration, troubleshooting, and maintenance, delivering tailored solutions to keep your automation systems running optimally.

 

With 17 years of expertise in industrial control distribution, we specialize in sourcing both current and legacy Rockwell products, offering competitive pricing and reliable service. Contact us today to explore how the TC-205-02-8M5 can enhance your system’s connectivity and performance, supported by our commitment to quality and customer satisfaction.

 

Note: All product names and trademarks belong to their respective owners. This document is for informational purposes and does not substitute official Rockwell Automation documentation. Always refer to the manufacturer’s guidelines for detailed specifications and safety instructions.

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