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Product Overview ：Vanguard CPCI-10-D2
The Vanguard CPCI-10-D2 is a high-performance 10-slot CompactPCI (cPCI) chassis engineered for mission-critical industrial automation and control systems. Designed by Compressor Controls Co., this ruggedized chassis belongs to the Series 5 Vanguard Duplex platform, delivering robust mechanical construction and advanced thermal management to support demanding applications in power generation, oil and gas, and process industries.
The Vanguard CPCI-10-D2 is a high-performance 10-slot CompactPCI (cPCI) chassis engineered for mission-critical industrial automation and control systems. Designed by Compressor Controls Co., this ruggedized chassis belongs to the Series 5 Vanguard Duplex platform, delivering robust mechanical construction and advanced thermal management to support demanding applications in power generation, oil and gas, and process industries.
As a key component in distributed control systems (DCS) and safety instrumented systems (SIS), the Vanguard CPCI-10-D2 provides a scalable and reliable foundation for integrating controller cards, I/O modules, and power supplies. Its dual-redundant architecture ensures continuous operation even during maintenance or component failure, making it ideal for applications where downtime is costly. The chassis supports hot-swap capabilities, allowing field replaceable units (FRUs) to be exchanged without disrupting system functionality. With compatibility across multiple form factors, including cPCI and AdvancedTCA, the Vanguard CPCI-10-D2 offers flexibility for both legacy and next-generation industrial setups.
Engineered for harsh environments, the chassis features a sealed enclosure with IP54-rated protection against dust and moisture, ensuring stable performance in extreme temperatures and high-vibration settings. Its modular design simplifies system expansion, enabling users to add or upgrade components as operational needs evolve. By combining cutting-edge connectivity with fail-safe redundancy, the Vanguard CPCI-10-D2 reinforces system resilience and operational efficiency, positioning it as a cornerstone in modern industrial automation ecosystems.
Technical Specifications ：Vanguard CPCI-10-D2
| Parameter Name | Parameter Value |
|---|---|
| Product Model | Vanguard CPCI-10-D2 |
| Manufacturer | Compressor Controls Co. |
| Product Type | CompactPCI Chassis (Dual-Redundant) |
| Form Factor | 19-inch rack-mountable, 10-slot cPCI compliant |
| Input Voltage | 100–240 VAC (auto-ranging) or 24–48 VDC |
| Power Supply | Supports 4x PSMU-350-3 AC/DC power modules (350 W each) |
| Cooling System | Redundant fan tray with speed-controlled airflow |
| Environmental Rating | IP54 (dust and moisture protection), -20°C to +60°C operating temperature |
| Dimensions | 482.6 mm (W) × 355.6 mm (D) × 133.4 mm (H) (19″ × 14″ × 5.25″) |
| Weight | 12 kg (without modules) |
| Bus Support | PCI/PCI-X (33/66 MHz), cPCI Hot Swap |
| Redundancy | Dual-redundant control plane, power supplies, and cooling |
Vanguard CPCI-10-D2
Main Features and Advantages ：Vanguard CPCI-10-D2
The Vanguard CPCI-10-D2 stands out for its unmatched reliability and adaptability in industrial environments. Its dual-redundant architecture ensures seamless operation by automatically switching to backup components in the event of a failure, minimizing downtime and enhancing system availability. The chassis supports hot-swappable modules, enabling maintenance without interrupting critical processes—a critical feature for 24/7 operations in sectors like energy and manufacturing.E-mail :sales@ygplc.com.
The Vanguard CPCI-10-D2 stands out for its unmatched reliability and adaptability in industrial environments. Its dual-redundant architecture ensures seamless operation by automatically switching to backup components in the event of a failure, minimizing downtime and enhancing system availability. The chassis supports hot-swappable modules, enabling maintenance without interrupting critical processes—a critical feature for 24/7 operations in sectors like energy and manufacturing.E-mail :sales@ygplc.com.
With a robust steel enclosure and IP54-rated protection, the Vanguard CPCI-10-D2 withstands harsh conditions, including high humidity, dust, and vibration. Its advanced thermal design incorporates redundant fans with variable speed control, ensuring optimal cooling even under full load. This not only extends component lifespan but also maintains consistent performance in extreme temperatures.
Flexibility is another hallmark of the Vanguard CPCI-10-D2. The chassis accommodates a wide range of cPCI and AdvancedTCA modules, allowing users to mix and match controllers, I/O cards, and communication interfaces to meet specific application requirements. Its modular design facilitates easy scalability, making it suitable for both small-scale installations and large distributed systems.
For integration efficiency, the chassis includes built-in diagnostic tools and LED indicators for real-time monitoring of power status, fan health, and system performance. This proactive approach to maintenance reduces troubleshooting time and ensures compliance with industry standards for safety and reliability.
Vanguard CPCI-10-D2
Application Fields ：Vanguard CPCI-10-D2
The Vanguard CPCI-10-D2 excels in industries where reliability and performance are non-negotiable. In power generation, it serves as the backbone for turbine control systems, managing critical operations in gas and steam power plants. Its redundancy features are particularly vital in grid stabilization and load balancing applications, where system failure could lead to widespread outages.Whatsapp:+86 18859254943.
The Vanguard CPCI-10-D2 excels in industries where reliability and performance are non-negotiable. In power generation, it serves as the backbone for turbine control systems, managing critical operations in gas and steam power plants. Its redundancy features are particularly vital in grid stabilization and load balancing applications, where system failure could lead to widespread outages.Whatsapp:+86 18859254943.
In the oil and gas sector, the chassis is deployed in offshore platforms and refineries to control compressors, pumps, and process automation systems. Its rugged construction and environmental resilience make it suitable for corrosive and high-vibration environments typical of these settings. The Vanguard CPCI-10-D2 also supports safety instrumented systems (SIS), ensuring compliance with international standards like IEC 61508.
Manufacturing facilities rely on the Vanguard CPCI-10-D2 for machine control and quality assurance. Its hot-swap capabilities enable continuous production during module replacements, while its scalability allows for gradual system upgrades as production demands increase. In automotive and pharmaceutical industries, the chassis ensures precision control and data integrity in automated assembly lines and cleanroom environments.
Transportation infrastructure, such as railway signaling and traffic management systems, benefits from the chassis’ high availability and real-time processing capabilities. The Vanguard CPCI-10-D2 ensures seamless coordination between sensors, actuators, and control centers, enhancing operational efficiency and passenger safety.
Vanguard CPCI-10-D2
Related Products
- PSMU-350-3 Power Supply: A 350 W AC/DC power module designed for the Vanguard CPCI-10-D2, providing redundant power with active load sharing.
- MPU-555-D Controller Card: A dual-core processor module for real-time control and data processing, compatible with the chassis’ cPCI bus.
- IOC-555-D I/O Module: A high-density input/output card supporting analog and digital signals, ideal for process monitoring and control.
- EVC-555-D Communication Card: Enables Ethernet and serial connectivity, facilitating integration with SCADA systems and remote diagnostics.
- TRM-555-D Transition Module: Converts cPCI signals to backplane interfaces, ensuring compatibility with legacy and modern systems.
- FAN-555-D Fan Tray: Redundant cooling solution with temperature-controlled fans, ensuring optimal thermal performance.
- BLANK-555-D Panel: Covers unused slots to maintain airflow and dust protection in the chassis.
- CBL-555-D Cable Kit: Includes power and signal cables for seamless interconnection between modules.
- HMI-555-D Interface: A touchscreen panel for local system monitoring and configuration.Whatsapp:+86 18859254943.
- UPS-555-D Backup Unit: Provides emergency power during outages, ensuring continuous operation of critical systems.
Installation and Maintenance ：Vanguard CPCI-10-D2
Installation Preparation:
Before installing the Vanguard CPCI-10-D2, ensure the rack environment meets the chassis’ physical and electrical requirements. Verify the rack is securely mounted and grounded, with sufficient space for airflow (minimum 1U above and below the chassis). Prepare the power source, ensuring it matches the chassis’ input voltage range (100–240 VAC or 24–48 VDC). Use the provided mounting brackets to secure the chassis to the rack, aligning it with the 19-inch standard.
Installation Preparation:
Before installing the Vanguard CPCI-10-D2, ensure the rack environment meets the chassis’ physical and electrical requirements. Verify the rack is securely mounted and grounded, with sufficient space for airflow (minimum 1U above and below the chassis). Prepare the power source, ensuring it matches the chassis’ input voltage range (100–240 VAC or 24–48 VDC). Use the provided mounting brackets to secure the chassis to the rack, aligning it with the 19-inch standard.
Install the PSMU-350-3 power supplies into the designated slots, ensuring they are firmly seated and locked. Connect the power cables to the input terminals, following the polarity guidelines. For redundant configurations, install two power supplies and configure them for active redundancy. Next, insert the controller and I/O modules into the front slots, aligning their keys with the chassis’ color-coded guides to prevent mismatches. Connect the backplane cables to the transition modules at the rear of the chassis, ensuring all connections are tight.
Vanguard CPCI-10-D2
Maintenance Recommendations: ：Vanguard CPCI-10-D2
Regular maintenance is essential to sustain the Vanguard CPCI-10-D2’s performance. Inspect the fan tray monthly for dust accumulation, using compressed air to clean the filters. Check the LED indicators on the front panel to monitor power status, fan health, and module activity. If any fault indicators are triggered, refer to the user manual for troubleshooting steps.
Regular maintenance is essential to sustain the Vanguard CPCI-10-D2’s performance. Inspect the fan tray monthly for dust accumulation, using compressed air to clean the filters. Check the LED indicators on the front panel to monitor power status, fan health, and module activity. If any fault indicators are triggered, refer to the user manual for troubleshooting steps.
Every six months, perform a thorough system check, including verifying the tightness of all cables and connections. Clean the interior of the chassis using an antistatic brush to remove debris. If the system operates in high-dust environments, increase the cleaning frequency. For power supplies, replace the batteries in the PSMU-350-3 modules every three years to maintain backup functionality.
For firmware updates, download the latest software from the manufacturer’s support portal and follow the instructions provided. Ensure all modules are compatible with the updated firmware to avoid compatibility issues. During any maintenance procedure, power down non-critical systems and follow ESD (electrostatic discharge) precautions to protect sensitive components.
Product Warranty ：Vanguard CPCI-10-D2
We stand behind the quality of the Vanguard CPCI-10-D2 with a comprehensive one-year warranty covering defects in materials and workmanship. This warranty applies to non-human-induced hardware failures, including component malfunctions and manufacturing errors. If the product exhibits performance issues or functional failures within the warranty period, we will provide a replacement unit at no additional cost.
We stand behind the quality of the Vanguard CPCI-10-D2 with a comprehensive one-year warranty covering defects in materials and workmanship. This warranty applies to non-human-induced hardware failures, including component malfunctions and manufacturing errors. If the product exhibits performance issues or functional failures within the warranty period, we will provide a replacement unit at no additional cost.
For discontinued models or urgent requirements, our global supply chain network ensures rapid delivery of scarce spare parts. We prioritize customer satisfaction by offering 24/7 technical support and expedited shipping options for critical orders. Our team of certified engineers is available to assist with installation, troubleshooting, and system optimization, ensuring your industrial operations remain resilient and efficient.
Trust in our 17 years of expertise in industrial control distribution to deliver reliable solutions that meet the most demanding operational needs. Contact us today to explore how the Vanguard CPCI-10-D2 can enhance your system’s performance and longevity.
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