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HIMA F8652E 984865264 Safety Controller Module
Product Overview：HIMA F8652E 984865264
The HIMA F8652E 984865264 safety controller module is a high-reliability industrial automation component designed to meet the stringent safety requirements of critical processes in industries such as oil & gas, chemical processing, and power generation. As part of HIMA’s HiDAC® series, this module serves as a central processing unit for safety instrumented systems (SIS), providing fail-safe control and monitoring to prevent accidents and ensure operational integrity.
Engineered to comply with IEC 61508 and IEC 61511 safety standards, the F8652E 984865264 integrates advanced diagnostics and redundant architecture to achieve a safety integrity level (SIL) of up to SIL 3. It supports hot-swappable functionality, allowing maintenance without disrupting system operation, and features a 24V DC power input with surge protection to withstand voltage fluctuations. The module’s compact design (220mm x 150mm x 100mm, 1.8kg) and -40°C to +70°C operating temperature range make it suitable for harsh industrial environments, while its Ethernet and PROFIBUS DP interfaces enable seamless integration with both legacy and modern automation systems.
In safety-critical applications, the F8652E 984865264 acts as the brain of the SIS, processing signals from sensors and executing safety logic to trigger protective actions (e.g., shutdowns, valve closures) when abnormal conditions are detected. Its modular design allows flexible configuration for diverse safety loops, from simple pressure monitoring to complex emergency shutdown systems. By combining high-speed processing with robust fault tolerance, this module ensures that industrial processes operate within safe limits, minimizing downtime and protecting personnel and assets.
Technical Specifications：HIMA F8652E 984865264
| Parameter Name | Parameter Value |
|---|---|
| Product Model | F8652E 984865264 |
| Manufacturer | HIMA |
| Product Type | Safety Controller Module |
| Safety Integrity Level | SIL 3 (IEC 61508/61511) |
| Input Voltage | 24V DC ±20% |
| Power Consumption | 25W (typical) |
| Communication Interfaces | Ethernet (10/100 Mbps), PROFIBUS DP (12 Mbps) |
| Physical Dimensions | 220mm (H) x 150mm (W) x 100mm (D) |
| Weight | 1.8 kg |
| Operating Temperature | -40°C to +70°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | DIN rail (EN 60715) |
| Certifications | CE, ATEX, IECEx, CSA |
F8652E 984865264
Key Features and Advantages：HIMA F8652E 984865264
Advanced Safety Compliance: The F8652E 984865264 is certified for SIL 3, the highest level of safety integrity, ensuring it can be used in applications where failure could lead to catastrophic consequences. Its design incorporates double-channel redundancy for critical components, such as the CPU and power supply, reducing the probability of dangerous failures by over 99%.
Flexible System Integration: With support for both Ethernet and PROFIBUS DP, the module integrates effortlessly with PLCs, DCS systems, and SCADA platforms. It supports HIMA’s HiSafe® software, which allows users to configure safety logic using ladder diagrams or structured text, adapting to existing engineering workflows without extensive retraining.
Real-Time Diagnostics: Built-in self-diagnostic functions continuously monitor the module’s health, detecting issues such as memory errors, communication failures, or sensor malfunctions. Diagnostic data is accessible via the Ethernet interface, enabling proactive maintenance and reducing mean time to repair (MTTR) by up to 40%.
Rugged Industrial Design: The module’s metal enclosure and conformal coating protect against dust, moisture, and electromagnetic interference (EMI), making it suitable for use in harsh environments like offshore platforms or chemical plants. Its wide temperature range and shock/vibration resistance (compliant with IEC 60068-2-6) ensure reliable operation in extreme conditions.
Hot-Swap Capability: The F8652E 984865264 supports hot-swappable replacement, allowing technicians to change modules while the system remains operational. This feature is critical for industries where shutdowns are costly, enabling maintenance during production without compromising safety.
F8652E 984865264
Application Areas：HIMA F8652E 984865264
The HIMA F8652E 984865264 safety controller module is essential for industries where process safety is non-negotiable:
- Oil & Gas: Deployed in refineries, offshore rigs, and pipeline systems to manage emergency shutdowns (ESD), fire and gas detection, and compressor protection. For example, in a liquefied natural gas (LNG) plant, the module monitors pressure and temperature sensors, triggering shutdowns if levels exceed safe limits to prevent explosions.
- Chemical Processing: Used in petrochemical plants to control reactive processes, ensuring safety during the production of chemicals like ammonia or ethylene. It integrates with valves, pumps, and storage systems to enforce safety interlocks and prevent hazardous material releases.
- Power Generation: Protects steam turbines, gas generators, and nuclear reactors by monitoring shaft vibrations, bearing temperatures, and grid stability. In coal-fired power plants, it coordinates with boiler safety systems to prevent overpressure events.
- Pharmaceutical and Food Processing: Ensures compliance with strict safety and quality standards by controlling sterilization processes, pressure vessels, and material handling systems. It minimizes the risk of contamination or equipment damage in cleanroom environments.
- Marine and Offshore: Installed on ships and offshore platforms to manage safety-critical systems like ballast control, engine protection, and life support systems, even in harsh marine environments with high humidity and salt exposure.
Related Products：HIMA F8652E 984865264
- HIMA F8650E 984865053: A sister model with similar SIL 3 certification but optimized for smaller safety loops, suitable for mid-sized industrial applications.
- HIMA F8651E 984865121: Features additional PROFIBUS DP interfaces for systems requiring extensive field device connectivity, ideal for complex process plants.
- HIMA F8653E 984865312: A redundant controller pair designed for fault-tolerant systems, providing 2oo3 (two-out-of-three) voting architecture for maximum availability.
- HIMA F8333 984833376: A remote I/O module sets with the F8652E 984865264, extending the system’s reach to distributed sensors and actuators.
- HIMA F8750E 984875041: A safety communication gateway that enables data exchange between the F8652E 984865264 and cloud-based monitoring platforms, supporting Industry 4.0 initiatives.
- HIMA F8000 Series Power Supply: Provides redundant power to the F8652E 984865264, ensuring stable operation during voltage fluctuations.
- HIMA HiSafe® Software: The official engineering tool for the F8652E 984865264, offering advanced safety logic programming and system diagnostics.
F8652E 984865264
Installation and Maintenance：HIMA F8652E 984865264
Installation Preparation:
Before installing the F8652E 984865264, verify that the control cabinet meets IP54 protection standards and has adequate ventilation to maintain the module’s operating temperature range. Ensure the DIN rail is securely mounted and grounded to minimize EMI. Connect the 24V DC power supply using shielded cables and terminate the PROFIBUS DP or Ethernet connections with approved connectors. Configure the module’s IP address or PROFIBUS address using HIMA’s HiSafe® software before powering up the system.
Before installing the F8652E 984865264, verify that the control cabinet meets IP54 protection standards and has adequate ventilation to maintain the module’s operating temperature range. Ensure the DIN rail is securely mounted and grounded to minimize EMI. Connect the 24V DC power supply using shielded cables and terminate the PROFIBUS DP or Ethernet connections with approved connectors. Configure the module’s IP address or PROFIBUS address using HIMA’s HiSafe® software before powering up the system.
Maintenance Recommendations:
- Routine Inspections: Monthly checks should include verifying the module’s status LEDs (green for normal operation, red for faults), tightening cable connections, and cleaning dust from the enclosure vents.
- Firmware Updates: Periodically update the module’s firmware via Ethernet using HIMA’s dedicated software to access the latest safety algorithms and bug fixes, ensuring compliance with evolving industry standards.
- Redundancy Testing: Quarterly tests of the module’s redundant channels should be performed to confirm failover functionality. Simulate a channel failure to ensure the system switches to the backup without interrupting safety logic.
- Environmental Checks: In harsh environments, inspect the enclosure for signs of corrosion or physical damage bi-annually. Replace gaskets or seals if compromised to maintain IP protection ratings.
F8652E 984865264
Product Warranty：HIMA F8652E 984865264
We provide a 12-month quality warranty for the HIMA F8652E 984865264 safety controller module, covering hardware defects caused by non-human factors. During the warranty period, if the module exhibits abnormal performance or fails to meet safety specifications, we will promptly replace it at no cost. For discontinued models or urgent requirements, our global supply chain—built over 17 years in industrial control distribution—ensures rapid sourcing of even the rarest spare parts, minimizing downtime for your critical systems.
Our commitment to reliability extends beyond the warranty: we offer 24/7 technical support to assist with installation, configuration, and troubleshooting, ensuring your safety systems operate at peak performance. Trust in our expertise to deliver not just a product, but a comprehensive solution that safeguards your operations and enhances industrial safety.
Note: All product names, logos, and brands are property of their respective owners. This document is for informational purposes only and does not constitute an official technical manual. Always refer to the manufacturer’s documentation for detailed specifications and installation guidelines.
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