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GE IS215UCVEH2AE Product Specification
Product Overview
The GE IS215UCVEH2AE is a high-performance Single Slot VME CPU Controller Card designed as the cornerstone of GE’s Mark VI Speedtronic Turbine Control System, a globally recognized solution for mission-critical industrial automation in power generation, oil and gas, and heavy machinery applications. Engineered to deliver real-time control, seamless communication, and robust diagnostics, this module serves as the master controller within VME-based systems, executing complex algorithms, managing safety protocols, and integrating with field devices to ensure optimal performance of gas and steam turbines. As part of GE’s trusted Mark VI series, the GE IS215UCVEH2AE combines rugged hardware with advanced software capabilities to meet the demanding requirements of industrial environments, including extreme temperatures, vibrations, and electromagnetic interference.
The GE IS215UCVEH2AE features a 300 MHz Intel Celeron processor paired with 32 MB of DRAM and 16 MB of compact flash memory, enabling rapid execution of control logic and secure storage of configuration data. Its front-panel interface includes dual Ethernet ports (10BaseT/100BaseTX), a serial COM port, and eight status LEDs (OK, Active, Ethernet, Flash), providing at-a-glance visibility into system health and connectivity. The module’s compact form factor (8.26 cm height × 4.19 cm width) and lightweight design (2 lbs / 0.9 kg) simplify installation in VME racks, while its metal enclosure and conformal-coated circuitry protect against dust, moisture, and EMI. Operating within a temperature range of -30°C to +65°C, the GE IS215UCVEH2AE is certified for harsh industrial use, ensuring reliable performance in refineries, power plants, and offshore platforms.
In automation systems, the GE IS215UCVEH2AE acts as a bridge between field sensors, actuators, and the turbine’s central control unit. It processes analog and digital signals from devices such as speed probes, pressure transmitters, and fuel valves, managing parameters like turbine speed, load distribution, and emergency shutdown sequences. The module’s built-in diagnostics continuously monitor voltage levels, thermal stress, and communication integrity, alerting operators to anomalies and enabling proactive maintenance. By integrating with GE’s Proficy Machine Edition software, the GE IS215UCVEH2AE supports advanced features like online configuration loading, application-level alarm management, and remote system diagnostics, optimizing uptime and reducing lifecycle costs.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | GE IS215UCVEH2AE |
| Manufacturer | General Electric (GE) |
| Product Type | Single Slot VME CPU Controller Card |
| Processor | 300 MHz Intel Celeron |
| Memory | 32 MB DRAM, 16 MB Compact Flash |
| Communication Protocols | Ethernet Global Data (EGD), Modbus RTU, IS Bus |
| Input Voltage | +5 V DC (6 A typical, 8 A maximum) |
| Operating Temperature | -30°C to +65°C |
| Humidity | 5–95% non-condensing |
| Physical Dimensions | 8.26 cm (H) × 4.19 cm (W) |
| Weight | 2 lbs (0.9 kg) |
| Mounting | VME rack-compatible, metal faceplate with DIN rail support |
| Certifications | CE, UL (pending GE documentation) |
| Operating System | QNX Preemptive Multi-Tasking |
Main Features and Advantages
Real-Time Control and Processing: The GE IS215UCVEH2AE’s 300 MHz processor and QNX operating system enable deterministic execution of control algorithms, ensuring precise regulation of turbine speed, fuel injection, and generator synchronization. This real-time capability is critical for maintaining grid stability and compliance with industry standards in power generation applications.
Seamless System Integration: With dual Ethernet ports and IS Bus connectivity, the module integrates effortlessly with GE’s Mark VI I/O modules (e.g., GE IS200TBCBH1AAA), HMIs, and SCADA systems. It supports protocols like EGD and Modbus, enabling cross-platform communication with legacy and modern equipment, including third-party sensors and actuators.
Rugged Industrial Design: The module’s metal enclosure and conformal-coated PCBs provide protection against extreme temperatures, vibrations, and EMI, making it suitable for offshore platforms, refineries, and other harsh environments. Its hot-swappable design allows maintenance without system shutdowns, minimizing downtime.
Advanced Diagnostics and Monitoring: Front-panel LEDs and built-in self-test functions provide real-time insights into voltage levels, thermal performance, and communication errors. The module logs diagnostic data for post-event analysis, reducing mean time to repair (MTTR) and enabling predictive maintenance strategies.
Flexible Configuration and Scalability: Using GE’s Proficy software, engineers can remotely configure control strategies, update firmware, and monitor system performance. The module’s non-volatile flash memory retains settings during power outages, ensuring uninterrupted operation, while its VME architecture supports simplex or triple modular redundancy (TMR) for safety-critical applications.
Application Areas
The GE IS215UCVEH2AE is deployed in industries requiring precise turbine control and reliable automation:
-
Power Generation:
- Controls steam turbine governors in thermal power plants, maintaining grid stability and optimizing energy efficiency.
- Manages gas turbine start-up/shutdown sequences in combined cycle power plants, integrating with generator excitation systems for seamless synchronization.
- Supports emergency shutdown (ESD) systems in renewable energy facilities, ensuring safe operation during critical events.
-
Oil and Gas:
- Regulates compressor motors in refineries and pipeline pumping stations, ensuring optimal flow rates and preventing thermal overload.
- Integrates with SCADA systems in offshore platforms to monitor and control distributed turbine systems remotely.
-
Industrial Manufacturing:
- Drives high-speed conveyor systems and robotic arms in automotive and pharmaceutical plants, enabling precise motion control and quality assurance.
- Manages steam turbine-driven pumps in chemical processing facilities, maintaining consistent process conditions.
-
Water/Wastewater Treatment:
- Controls pump motors in water treatment plants, ensuring reliable flow for filtration and chemical dosing.
- Monitors aeration systems in wastewater plants, optimizing biological processes for efficient effluent treatment.
Related Products
- GE IS215UCVEM01A: An upgraded variant with additional Ethernet ports and Profibus support, often used in applications requiring dual subnet connectivity.
- GE IS210MACCH2AEG: A motor control and communication module for GE’s Mark VIe system, commonly paired with the GE IS215UCVEH2AE for integrated turbine control.
- GE IS210PPROH1B: A power supply module that provides stable 24 VDC for the GE IS215UCVEH2AE and other Mark VI components.
- GE IS200MCCA: A communication adapter module that expands network connectivity for the GE IS215UCVEH2AE in large-scale setups.
- GE IS210TPROS1B: A temperature monitoring module that pairs with the GE IS215UCVEH2AE to provide comprehensive thermal management data.
Installation and Maintenance
Pre-installation Preparation:
Before installing the GE IS215UCVEH2AE, ensure the following:
Before installing the GE IS215UCVEH2AE, ensure the following:
- ESD Precautions: Use an ESD grounding mat and wrist strap to prevent electrostatic discharge damage. Verify the control cabinet is properly grounded.
- Environmental Checks: Confirm the ambient temperature (-30°C to +65°C) and humidity (5–95% non-condensing) fall within the module’s operational range.
- Rack Compatibility: Inspect the VME rack for proper alignment and secure mounting. The module’s metal faceplate and mounting brackets must fit securely to minimize vibration-induced stress.
- Configuration: Use GE’s Proficy software to load control applications, set communication parameters (IP address, baud rate), and validate toolbox configurations against hardware.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks of front-panel LEDs and ventilation slots. Clean dust from the heat sink using compressed air to maintain optimal thermal performance.
- Thermal Management: Replace thermal compound on the processor every 2–3 years or after any repair involving heat sink removal to ensure efficient heat dissipation.
- Firmware Updates: Periodically update the module’s firmware via Proficy software to access bug fixes, security patches, and compatibility enhancements with newer system versions.
- Functional Testing: Quarterly verification of control logic and communication protocols using a calibrated signal generator. Document test results for compliance and audit purposes.
Product Warranty
Our company offers a one-year quality warranty for the GE IS215UCVEH2AE, covering hardware failures due to non-human factors. During the warranty period, we will replace any module that exhibits abnormal performance or functional defects. For discontinued models like the GE IS215UCVEH2AE, our global supply chain network ensures rapid fulfillment of urgent orders, with most replacements shipped within 24–48 hours. We also provide post-warranty technical support and repair services through our certified technicians, who specialize in GE’s legacy industrial control systems. Our team can assist with troubleshooting, firmware updates, and compatibility assessments to ensure your critical infrastructure remains operational and compliant with industry standards.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document synthesizes available technical data and industry insights. For precise specifications and installation guidelines, refer to GE’s official Mark VI Speedtronic System Manual or contact our technical support team for personalized assistance.
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