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GE IS200TBCIS2CCD Mark VIe Terminal Block Interface Module
Product Overview
The GE IS200TBCIS2CCD is a high-reliability Terminal Block Interface Module designed for GE’s Mark VIe distributed control system (DCS), serving as a critical interface between field devices and the control platform. Engineered to facilitate seamless connectivity for analog and digital signals, this module forms an integral part of the IS200 Series within the Mark VIe ecosystem, enabling robust integration of sensors, actuators, and other field instrumentation in power generation, oil & gas, and manufacturing environments. The IS200TBCIS2CCD ensures reliable signal transmission and conditioning, supporting real-time data acquisition and control in mission-critical industrial processes.
Featuring a rugged industrial design, the GE IS200TBCIS2CCD supports multiple signal types, including 4–20 mA, 0–10 V DC, and discrete inputs/outputs, with configurable termination options for various field wiring requirements. Its modular architecture allows easy installation and replacement within the Mark VIe rack, while built-in surge protection and signal isolation enhance noise immunity and system reliability. The module’s compatibility with GE’s Proficy software suite enables intuitive configuration and diagnostics, reducing engineering time and maintenance costs. As a key component of the Mark VIe system, the IS200TBCIS2CCD bridges the gap between field-level devices and the supervisory control layer, ensuring precise and durable connectivity in harsh industrial environments.
In automation ecosystems, the IS200TBCIS2CCD plays a pivotal role in organizing and managing field wiring, simplifying installation and maintenance of complex control systems. Its standardized terminal block design supports quick wire termination and labeling, while the rugged enclosure (IP54-rated) protects against dust, moisture, and vibration. By combining high-density connectivity with advanced signal conditioning, this module enhances the flexibility and reliability of Mark VIe systems, making it indispensable for industries requiring continuous and precise control over critical processes.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IS200TBCIS2CCD |
| Manufacturer | GE |
| Product Type | Terminal Block Interface Module |
| Platform | Mark VIe |
| Signal Types | Analog (4–20 mA, 0–10 V DC), digital (discrete I/O) |
| Number of Terminals | 32 channels (16 input/output pairs) |
| Voltage Rating | 250 V AC/DC maximum |
| Current Rating | 5 A per terminal |
| Signal Isolation | 500 V RMS between channels and ground |
| Physical Dimensions | 228.6 mm (H) × 177.8 mm (W) × 76.2 mm (D) |
| Weight | 1.5 kg |
| Operating Temperature | -40°C to +85°C |
| Mounting | Rack-mounted in Mark VIe enclosure |
| Environmental Rating | IP54, NEMA 4X |
Key Features and Advantages
High-Density Connectivity: The IS200TBCIS2CCD offers 32 channels in a compact form factor, maximizing space efficiency in control panels. This density is ideal for complex systems requiring numerous field connections, such as turbine control or process automation setups.
Versatile Signal Support: Compatible with both analog and digital signals, the module eliminates the need for dedicated interface modules, reducing hardware complexity and costs. Its configurable termination options adapt to various sensor and actuator types, enhancing system flexibility.
Robust Signal Conditioning: Built-in surge protection and galvanic isolation safeguard against voltage spikes and electromagnetic interference, ensuring signal integrity in high-noise industrial environments. This feature is critical for maintaining accurate data transmission in harsh conditions.
Hot-Swap Capability: The module can be replaced without powering down the system, allowing maintenance in live operations. This capability minimizes downtime in 24/7 industrial processes, where even brief interruptions can lead to significant losses.
Easy Installation and Maintenance: Standardized terminal blocks with clear labeling simplify wiring and troubleshooting, while the module’s plug-and-play design reduces installation time. Diagnostic LED indicators provide real-time status feedback, enhancing maintainability.
Rugged Industrial Design: Engineered to withstand extreme temperatures, vibration, and humidity, the IS200TBCIS2CCD meets rigorous industry standards (e.g., IEC 61131-2), ensuring reliable performance in offshore platforms, refineries, and power plants.
Application Areas
The GE IS200TBCIS2CCD is widely deployed in industries requiring reliable field connectivity for control systems:
- Power Generation: Connects sensors and actuators in steam turbines, generators, and boiler systems, enabling real-time monitoring of temperature, pressure, and flow rates in thermal and renewable energy plants.
- Oil & Gas: Facilitates field device integration in pipeline compression stations, refineries, and offshore platforms, supporting pressure transmitters, flow meters, and valve actuators.
- Manufacturing: Used in automotive, chemical, and food processing plants to connect robotic arms, conveyor systems, and quality control sensors, ensuring precise process control and consistency.
- Water/Wastewater Treatment: Manages field connections for pumps, mixers, and treatment process sensors, adapting to fluctuating flow rates and maintaining regulatory compliance.
Specific applications include:
- Turbine Control Systems: Connects proximity probes and vibration sensors to Mark VIe controllers, enabling real-time health monitoring of turbine shafts and bearings.
- Process Automation: Integrates analog signals from flow meters and pressure transducers into DCS, supporting closed-loop control of chemical reactors and distillation columns.
- Safety Instrumented Systems (SIS): Provides reliable connectivity for emergency shutdown (ESD) signals, ensuring rapid response to critical process deviations.
Related Products
- IS200TBCCH1B Terminal Block Module: A single-channel variant with basic termination, suitable for simpler setups requiring fewer connections.
- IS200TBCHH1B High-Density Terminal Block: Offers 64 channels for large-scale systems, complementing the IS200TBCIS2CCD in high-density applications.
- IS200TCCVH1A Turbine Control Module: Works in tandem with the IS200TBCIS2CCD to process field signals for turbine speed and load control.
- IS200ALGHH1B Analog Input Module: Integrates with the IS200TBCIS2CCD to acquire and condition analog signals from field transmitters.
- IS200DIOBH1B Digital I/O Module: Connects discrete signals via the IS200TBCIS2CCD, enabling control of solenoids and relays in process automation.
- IS200PWRCH1B Power Supply Module: Ensures reliable power for the IS200TBCIS2CCD and other Mark VIe modules in redundant power configurations.
Installation and Maintenance
Pre-installation Preparations:
Before installing the GE IS200TBCIS2CCD, ensure the Mark VIe rack is properly grounded and ventilated. Verify the module’s compatibility with connected field devices, confirming voltage and current ratings. Use shielded cables for signal wiring to minimize electromagnetic interference, routing them separately from high-voltage lines. Mount the module in the rack using provided hardware, ensuring secure placement and adequate spacing for heat dissipation. Label terminal blocks according to the wiring diagram to facilitate future maintenance, and use GE’s Proficy software to configure signal types and termination settings.
Before installing the GE IS200TBCIS2CCD, ensure the Mark VIe rack is properly grounded and ventilated. Verify the module’s compatibility with connected field devices, confirming voltage and current ratings. Use shielded cables for signal wiring to minimize electromagnetic interference, routing them separately from high-voltage lines. Mount the module in the rack using provided hardware, ensuring secure placement and adequate spacing for heat dissipation. Label terminal blocks according to the wiring diagram to facilitate future maintenance, and use GE’s Proficy software to configure signal types and termination settings.
Maintenance Suggestions:
- Routine Inspections: Monthly visual checks for loose connections, corrosion, or physical damage. Use a multimeter to verify signal integrity and terminal block voltage/current ratings.
- Cleaning: Quarterly cleaning of the module’s enclosure and terminal blocks with a dry cloth or compressed air to prevent dust accumulation, especially in dusty environments.
- Functional Testing: Annually test signal transmission using a precision signal source, comparing module outputs against expected values. Replace any faulty terminals or connectors promptly.
- Spare Parts Management: Store spare IS200TBCIS2CCD modules in a static-free environment (10–30°C, <50% humidity) to ensure rapid replacement during failures. Test spares periodically to maintain functionality.
Product Guarantee
Our company provides a 12-month quality warranty for the GE IS200TBCIS2CCD, covering hardware defects under normal use. In the event of signal transmission issues or terminal block failures, we offer prompt replacement services to minimize downtime. For legacy or urgent requirements, our global supply chain ensures rapid delivery of the IS200TBCIS2CCD and related spares. Our technical support team assists with installation, wiring, and diagnostics, delivering reliable solutions to maintain your control system’s connectivity and performance.
For inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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