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GE IS200EGPAG1BCA Product Specification
Product Overview
The GE IS200EGPAG1BCA is a high-performance Ethernet gateway processor module engineered for GE’s Mark VIe Turbine Control System, a cornerstone of industrial automation in power generation and heavy machinery applications. As a critical component of the Mark VIe platform, this module serves as a communication hub, enabling seamless data exchange between turbine control systems, supervisory control and data acquisition (SCADA) networks, and enterprise-level management systems. The GE IS200EGPAG1BCA combines robust hardware with advanced protocol translation capabilities, making it essential for industries requiring real-time monitoring and control of steam and gas turbines.
Designed for mission-critical environments, the GE IS200EGPAG1BCA integrates dual 10/100BaseT Ethernet ports, supporting protocols like Modbus, TCP/IP, and GE’s proprietary Fast Ethernet protocols. It features a 32-bit microprocessor and 128 MB of flash memory, ensuring high-speed data processing and reliable program storage. The module’s compact form factor (203 mm × 140 mm × 76 mm) and rugged metal enclosure make it suitable for harsh industrial settings, while its hot-swappable design allows maintenance without system shutdowns.
In automation architectures, the GE IS200EGPAG1BCA acts as a bridge between field-level devices and higher-level control systems, translating turbine performance data into actionable insights. Its built-in diagnostic tools monitor network health and communication integrity, minimizing downtime and supporting predictive maintenance strategies. By enabling real-time data integration, the module empowers engineers to optimize turbine efficiency, reduce energy consumption, and ensure regulatory compliance in power plants and industrial facilities.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | GE IS200EGPAG1BCA |
| Manufacturer | General Electric (GE) |
| Product Type | Ethernet Gateway Processor Module |
| Communication Ports | 2 × 10/100BaseT Ethernet |
| Supported Protocols | Modbus TCP, TCP/IP, UDP, GE Fast Ethernet |
| Processor | 32-bit RISC microprocessor |
| Memory | 128 MB flash, 64 MB SRAM |
| Power Supply | 24 VDC ±10% |
| Physical Dimensions | 203 mm (W) × 140 mm (H) × 76 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | 0°C to +55°C |
| Humidity | 5–95% non-condensing |
| Certifications | CE, UL, ISO 16132 |
Main Features and Advantages
Dual-Ethernet Redundancy: The GE IS200EGPAG1BCA features two independent Ethernet ports, enabling redundant network configurations that ensure continuous data transmission in mission-critical applications. This redundancy minimizes the risk of communication failures in 24/7 industrial operations.
Multi-Protocol Connectivity: With support for Modbus, TCP/IP, and GE’s proprietary protocols, the module eliminates the need for separate communication gateways, simplifying system architecture and reducing integration costs. It seamlessly bridges legacy turbine control systems with modern IIoT platforms.
Hot-Swap Capability: The module’s hot-swappable design allows replacement without powering down the control system, the GE IS200EGPAG1BCA can be serviced during operation, reducing maintenance downtime and enhancing system availability.
Advanced Diagnostics: Built-in LED indicators and diagnostic software provide real-time monitoring of network status, error rates, and module health. The module logs diagnostic data for post-fault analysis, enabling proactive maintenance and rapid issue resolution.
Rugged Industrial Design: Encased in a metal enclosure with conformal-coated PCBs, the GE IS200EGPAG1BCA withstands harsh environments, including vibration, dust, and electromagnetic interference (EMI), making it suitable for power plants, refineries, and heavy manufacturing facilities.
Application Areas
The GE IS200EGPAG1BCA is pivotal in industries relying on turbine-driven power generation and mechanical systems:
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Power Generation:
- Connects steam and gas turbines in power plants with SCADA systems, enabling real-time monitoring of rotor speed, temperature, and vibration data.
- Facilitates remote management of generator output and grid synchronization via Ethernet/IP, optimizing energy production efficiency.
-
Oil and Gas:
- Monitors compressor turbines in refineries and pipeline stations, transmitting performance data to central control rooms for process optimization.
- Integrates with emergency shutdown systems (ESD) in offshore platforms, ensuring safe operation during critical processes.
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Industrial Manufacturing:
- Controls steam turbines in paper mills and chemical plants, translating operational data into enterprise resource planning (ERP) systems for production scheduling.
- Enables predictive maintenance of high-value rotating equipment by transmitting vibration and temperature data to analytics platforms.
-
District Energy Systems:
- Manages combined heat and power (CHP) turbines in district heating networks, optimizing energy distribution and reducing carbon emissions.
- Connects turbine control systems with smart grid infrastructure for real-time demand response.
Related Products
- GE IS200ESWAH1A: A power supply module for the Mark VIe system, providing redundant power to the GE IS200EGPAG1BCA and other control modules.
- GE IS200TCTAH1B: A turbine control terminal board that interfaces with the GE IS200EGPAG1BCA for analog and digital signal conditioning.
- GE IS200VCMAG1B: A voltage control module that works in tandem with the GE IS200EGPAG1BCA to regulate generator excitation in power plants.
- GE IS200DSVAG1A: A digital servo valve controller that transmits actuation data to the GE IS200EGPAG1BCA for precise turbine speed control.
- GE IS200TBQBH1B: A terminal block module that enhances I/O connectivity for the GE IS200EGPAG1BCA in complex control systems.
Installation and Maintenance
Pre-installation Preparation:
Before installing the GE IS200EGPAG1BCA, ensure the following:
Before installing the GE IS200EGPAG1BCA, ensure the following:
- Verify the power supply meets 24 VDC ±10% and that the control rack is properly grounded to prevent electrostatic discharge (ESD). Use a multimeter to confirm voltage stability.
- Use GE’s Proficy Machine Edition software to configure IP addresses, subnet masks, and protocol settings for both Ethernet ports based on the network architecture.
- Mount the module in a 19″ rack with at least 25 mm of clearance for airflow, securing it with the provided brackets to minimize vibration-induced displacement.
Maintenance Recommendations:
- Routine Inspections: Monthly visual checks of front-panel LEDs (green for normal operation, amber for warnings) and cleaning dust from ventilation slots using a soft, non-conductive brush.
- Network Testing: Quarterly verification of network connectivity using ping tests and protocol analyzers to ensure consistent data transmission rates and error-free communication.
- Firmware Updates: Periodically update the module’s firmware via GE’s dedicated software to access new protocol support and security patches, particularly when integrating with newer system versions.
- Redundancy Testing: Biannual functional tests of dual Ethernet ports to ensure failover capability during simulated network interruptions, maintaining system availability.
Product Warranty
Our company provides a one-year quality warranty for the GE IS200EGPAG1BCA, covering hardware failures due to non-human factors. During the warranty period, we will replace any module that exhibits communication errors or functional defects. For discontinued models like the GE IS200EGPAG1BCA, our global inventory of legacy industrial parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services to maintain your system’s reliability over its lifecycle, leveraging our 17 years of expertise in industrial control distribution.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document is based on technical data derived from GE’s official specifications and industry applications. For detailed installation guidelines, refer to the GE IS200EGPAG1BCA user manual or contact our technical support team.
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