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ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 High-Voltage IGCT Power Module
Product Overview：ABB 5SHY4045L0004 3BHB021400R0002
The ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 is a cutting-edge High-Voltage Integrated Gate-Commutated Thyristor (IGCT) Power Module designed for demanding industrial and power transmission applications. As a cornerstone of ABB’s Power Semiconductor Portfolio, this module combines the robustness of thyristors with the controllability of gate-turn-off devices, enabling efficient power conversion in high-voltage direct current (HVDC) systems, renewable energy inverters, and large-scale motor drives. The 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 is engineered to handle extreme voltage and current levels, making it indispensable for critical infrastructure where reliability and performance are non-negotiable.
Featuring a symmetrical thyristor structure and advanced gate drive technology, the ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 delivers precise control over power flow in applications such as grid-connected converters and variable frequency drives (VFDs). Its integrated design includes a press-pack structure for optimal thermal management and mechanical stability, ensuring long-term performance in harsh environments with temperature fluctuations and high vibration. As part of ABB’s Symistor® IGCT Series, this module supports seamless integration with sets drive systems and protection circuitry, reducing complexity in high-power automation setups.
In industrial automation ecosystems, the 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 serves as a critical component in power conversion chains, enabling efficient energy transfer between generators, motors, and the grid. Its ability to switch high currents (up to 4000 A) at ultra-high voltages (up to 4500 V) makes it ideal for applications requiring low harmonic distortion and high power density, such as offshore wind farms, HVDC transmission networks, and metal smelting facilities. By minimizing power losses and enhancing system efficiency, this module contributes to reduced operational costs and a smaller carbon footprint.
Technical Specifications：ABB 5SHY4045L0004 3BHB021400R0002
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 |
| Manufacturer | ABB |
| Product Type | High-Voltage IGCT Power Module |
| Voltage Rating | 4500 V RMS |
| Continuous Current | 4000 A (typ.) |
| Peak Surge Current | 80 kA (10 ms) |
| Turn-off Time | ≤60 μs |
| Thermal Resistance (Rth(j-c)) | 0.015 K/W |
| Physical Dimensions | 210 mm (H) × 150 mm (W) × 50 mm (D) |
| Weight | 3.2 kg |
| Operating Temperature | -40°C to +125°C (junction) |
| Mounting | Press-fit/bolted to heat sink |
| Certifications | IEC 60747-5-5, RoHS |
5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101
Key Features and Advantages：ABB 5SHY4045L0004 3BHB021400R0002
High-Voltage Robustness: The 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 is rated for 4500 V RMS, making it suitable for HVDC transmission and other high-potential applications. Its symmetrical design ensures balanced voltage distribution across multiple modules in series, critical for maintaining system stability under fault conditions.
Efficiency and Speed: With a turn-off time of ≤60 μs, this IGCT module enables high-frequency switching in power converters, reducing energy losses and improving overall system efficiency. The integrated gate drive circuit (GVC736CE101) provides precise control over switching transitions, minimizing electromagnetic interference (EMI) and optimizing waveform quality.
Thermal and Mechanical Resilience: The press-pack construction enhances heat dissipation, with a thermal resistance of 0.015 K/W, allowing operation at high current densities without derating. The module’s rugged design withstands mechanical stress from vibration and thermal cycling, ensuring reliable performance in industrial environments.
Scalable Design: As part of ABB’s modular IGCT platform, the 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 can be paralleled or stacked to meet varying power requirements, from 10 MW to multi-gigawatt systems. This scalability simplifies design for large-scale projects such as utility-scale solar inverters and high-power motor drives.
Integrated Protection: Built-in voltage clamping and overcurrent detection features protect the module from transient faults, while diagnostic feedback via the gate drive interface enables real-time monitoring of operational parameters. This proactive approach reduces downtime and maintenance costs.
5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101
Application Areas：ABB 5SHY4045L0004 3BHB021400R0002
The ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 excels in industries requiring high-power conversion and control:
- Renewable Energy: As a key component in wind turbine converters and solar inverters, this module enables efficient power conditioning for grid integration. Its high switching speed and low losses are critical for maximizing energy capture in offshore wind farms and utility-scale solar plants.
- Power Transmission: In HVDC systems, the 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 facilitates long-distance electricity transmission with minimal losses, supporting smart grid initiatives and intercontinental power networks.
- Heavy Industry: Used in large-scale motor drives for mining crushers, steel mills, and chemical reactors, the module ensures reliable operation under fluctuating loads. Its ability to handle surge currents makes it ideal for starting high-inertia machinery without voltage sags.
- Marine and Offshore: Installed in ship propulsion systems and offshore platform power management systems, the module’s compact design and high efficiency meet the strict space and weight constraints of marine applications.
Related Products：ABB 5SHY4045L0004 3BHB021400R0002
- 5SHY3545L0001: A lower-current variant (3500 A) of the 5SHY4045L0004, suitable for medium-power applications like industrial UPS systems.
- 5SHY5545L0003: A higher-current model (5500 A) designed for gigawatt-scale HVDC projects, offering increased power density.
- GVC736BE101 Gate Drive Unit: A sets drive module with enhanced diagnostic capabilities, compatible with multiple IGCT models in ABB’s portfolio.
- 3BHB021401R0001 Thermal Interface Kit: Optimizes heat transfer between the IGCT and cooling system, critical for maintaining junction temperature within safe limits.
- 3BHE039204R0101 Protection Module: Provides overvoltage and overcurrent protection for IGCT-based converters, enhancing system reliability.
- 5SHX1445L0001 Silicon Carbide (SiC) Hybrid Module: A next-generation variant combining IGCT and SiC technology for ultra-high-efficiency applications.
- DSQC679 Motor Control Unit: Integrates with the 5SHY4045L0004 to enable precise motor speed and torque control in industrial drives.
5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101
Installation and Maintenance：ABB 5SHY4045L0004 3BHB021400R0002
Installation Preparation:
Before installing the ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101, ensure the heat sink is clean, flat, and properly grounded. Use torque-controlled bolts to secure the module, following ABB’s specifications to avoid mechanical stress. Verify that the gate drive connections are shielded to prevent EMI interference and that power supply voltages match the module’s requirements (20 V DC for the gate drive). Conduct a pre-power test to confirm correct wiring and insulation resistance.
Before installing the ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101, ensure the heat sink is clean, flat, and properly grounded. Use torque-controlled bolts to secure the module, following ABB’s specifications to avoid mechanical stress. Verify that the gate drive connections are shielded to prevent EMI interference and that power supply voltages match the module’s requirements (20 V DC for the gate drive). Conduct a pre-power test to confirm correct wiring and insulation resistance.
Maintenance Recommendations:
- Routine Inspections: Quarterly checks should include visual inspection for physical damage, thermal interface integrity, and connection tightness. Use an infrared camera to monitor temperature distribution and identify hotspots.
- Thermal Management: Clean cooling fans and heat sinks annually to remove dust and debris, ensuring optimal heat dissipation. Replace thermal interface materials every three years or as recommended by ABB to maintain thermal performance.
- Electrical Testing: Perform regular dielectric tests to validate voltage withstand capability and gate drive functionality. Use ABB’s diagnostic tools to monitor switching characteristics and detect early signs of wear.
- Spare Parts Handling: Store spare modules in a dry, static-free environment at 20–25°C and 40–60% humidity. Avoid exposing them to direct sunlight or corrosive gases.
5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101
Product Warranty：ABB 5SHY4045L0004 3BHB021400R0002
Our company provides a 12-month quality warranty for the ABB 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101, covering manufacturing defects and non-human-induced hardware failures. During the warranty period, we offer prompt replacement services for modules that fail to meet performance specifications. For end-of-life or hard-to-find models, our global supply chain network prioritizes rapid sourcing to minimize downtime, ensuring continuous support for legacy systems. Our technical team is available 24/7 to assist with installation guidance, troubleshooting, and system optimization, reflecting our commitment to delivering reliable solutions for industrial power applications.
For inquiries, contact our team via Whatsapp:+86 18859254943 or E-mail :sales@ygplc.com to explore how the 5SHY4045L0004 3BHB021400R0002 3BHE039203R0101 GVC736CE101 can enhance your high-power automation needs.
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