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ABB 5SHX1960L0006 3BHB016120R0002 High-Voltage IGBT Module
Product Overview: ABB 5SHX1960L0006 3BHB016120R0002
The : ABB 5SHX1960L0006 3BHB016120R0002 high-voltage IGBT module is a cutting-edge power semiconductor device designed for demanding industrial and energy applications. As part of ABB’s 5SHX series of insulated gate bipolar transistors (IGBTs), this module combines advanced silicon carbide (SiC) technology with a robust design to deliver exceptional performance in high-voltage power conversion systems.
Engineered for reliability and efficiency, the 5SHX1960L0006 3BHB016120R0002 supports a nominal voltage rating of 4500 V and a continuous current of 1900 A, making it ideal for applications requiring precise control of electrical energy. Its press-fit technology ensures reliable connections and reduces thermal resistance, while the direct copper bonding (DCB) substrate enhances thermal management, allowing for efficient heat dissipation in harsh operating conditions.
Within automation systems, this module serves as a critical component in converters, inverters, and motor drives, enabling high-power applications such as wind turbine converters, high-voltage direct current (HVDC) transmission, and industrial motor drives. By integrating the 5SHX1960L0006 3BHB016120R0002, operators can achieve up to 98% energy efficiency, reduced switching losses, and extended component lifespan, contributing to lower operational costs and improved system reliability.
Technical Specifications:ABB 5SHX1960L0006 3BHB016120R0002
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 5SHX1960L0006 3BHB016120R0002 |
| Manufacturer | ABB |
| Product Type | High-Voltage IGBT Module |
| Nominal Voltage | 4500 V DC |
| Continuous Current (Ic) | 1900 A @ 25°C |
| Switching Frequency | Up to 20 kHz |
| Thermal Resistance (Rth(j-c)) | 0.015 K/W |
| Physical Dimensions | 190 mm x 140 mm x 40 mm |
| Weight | 2.8 kg |
| Mounting Type | Press-fit or screw-mounted |
| Operating Temperature | -40°C to +125°C |
| Certifications | IEC 60747-9, RoHS compliant |
ABB-5SHX1960L0006 3BHB016120R0002
Main Features and Advantages:ABB 5SHX1960L0006 3BHB016120R0002
High-Voltage Performance: The 5SHX1960L0006 3BHB016120R0002 is optimized for high-voltage applications, offering robust insulation and voltage blocking capability. Its 4500 V rating makes it suitable for HVDC systems and large-scale power conversion, ensuring stable operation in grid-connected and off-grid scenarios.
Efficiency and Thermal Management: Leveraging SiC-based technology, the module reduces switching losses by up to 30% compared to traditional IGBTs, enhancing overall system efficiency. The DCB substrate and aluminum nitride (AlN) ceramics provide excellent thermal conductivity, allowing for compact heat sink designs and minimizing energy waste.
Rugged Design for Harsh Environments: Built with hermetically sealed packaging, the module resists moisture, dust, and corrosive gases, making it suitable for outdoor and industrial environments. Its vibration-resistant construction ensures reliability in mobile applications such as traction drives and marine systems.
Easy Integration: The module’s standardized footprint and compatible gate drive interfaces simplify integration with ABB’s DSQC 600 series drivers and other third-party control systems. This flexibility reduces engineering time and enables seamless upgrades in existing power electronics setups.
Long Lifespan and Low Maintenance: With a rated lifetime of 100,000 hours under nominal conditions, the 5SHX1960L0006 3BHB016120R0002 minimizes maintenance requirements. Its self-diagnostic features, such as temperature sensing and voltage monitoring, enable predictive maintenance and reduce unplanned downtime.
ABB-5SHX1960L0006 3BHB016120R0002
Application Areas:ABB 5SHX1960L0006 3BHB016120R0002
The ABB 5SHX1960L0006 3BHB016120R0002 high-voltage IGBT module is widely deployed in industries requiring high-power density and reliability:
- Renewable Energy: Used in wind turbine converters to convert variable AC power from turbines to grid-compatible DC or AC, supporting both onshore and offshore wind farms. Its high efficiency is critical for maximizing energy capture and minimizing losses.
- Power Transmission: Integral to HVDC systems for long-distance power transmission, where its voltage handling capability and low losses ensure efficient energy transfer between grids.
- Industrial Drives: Powers large motors in sectors like mining, oil & gas, and pulp & paper, enabling precise speed control and energy optimization. For example, in mining crushers, the module supports high starting torque and reliable operation in dusty, high-vibration environments.
- Marine and Traction: Used in ship propulsion systems and electric rail traction drives, where its rugged design and compact size meet the demanding requirements of mobile applications.
- Industrial UPS Systems: Provides stable power conversion in uninterruptible power supply (UPS) systems for data centers and critical infrastructure, ensuring seamless backup power during outages.
Related Products:ABB 5SHX1960L0006 3BHB016120R0002
- 5SHX1740L0002: A lower-current variant (1700 A) in the 5SHX series, suitable for smaller-scale applications or as a cost-effective alternative in non-critical systems.
- DSQC 604 Gate Driver: Specifically designed to interface with 5SHX series IGBTs, providing precise control signals and fault detection for optimal module performance.
- 5SHX2040L0001: A higher-voltage model (6500 V) for ultra-high-power applications, such as grid-scale energy storage systems and superconductor magnet power supplies.
- DI650 Digital Input Module: Complementary to the IGBT module in automation systems, managing digital signals for control and monitoring in power converters.
- DSQC 610 Protection Module: Provides overvoltage and overcurrent protection for the 5SHX1960L0006 3BHB016120R0002, enhancing system safety in fault conditions.
- 5SHX1960L0001: An earlier generation model with similar specifications, suitable for legacy systems or retrofitting projects.
ABB-5SHX1960L0006 3BHB016120R0002
Installation and Maintenance:ABB 5SHX1960L0006 3BHB016120R0002
Pre-installation Preparations:
Before installing the 5SHX1960L0006 3BHB016120R0002, ensure the mounting surface is flat and free of debris to guarantee optimal thermal contact. Verify that the gate drive circuit meets ABB’s specifications for voltage (15 V DC) and signal integrity. Use appropriate torque tools to secure the module, following ABB’s guidelines to avoid mechanical stress on the substrate. Additionally, confirm that the cooling system (e.g., liquid or air cooling) is properly configured to handle the module’s thermal output.
Before installing the 5SHX1960L0006 3BHB016120R0002, ensure the mounting surface is flat and free of debris to guarantee optimal thermal contact. Verify that the gate drive circuit meets ABB’s specifications for voltage (15 V DC) and signal integrity. Use appropriate torque tools to secure the module, following ABB’s guidelines to avoid mechanical stress on the substrate. Additionally, confirm that the cooling system (e.g., liquid or air cooling) is properly configured to handle the module’s thermal output.
Maintenance Recommendations:
- Routine Inspections: Conduct monthly visual checks for signs of physical damage, such as cracks in the housing or corrosion on terminals. Use a thermal imaging camera to monitor temperature distribution and ensure no hotspots develop.
- Cleaning: Every six months, clean the module’s surface with a dry, static-free cloth to remove dust and conductive particles that could cause arcing. In high-humidity environments, inspect for moisture ingress and ensure seals are intact.
- Performance Testing: Annually test the module’s electrical characteristics using ABB’s PCU615 Power Control Unit to verify voltage and current ratings. Replace any degraded components, such as cooling fans or thermal interface materials, to maintain optimal performance.
- Firmware Updates: If integrated with smart monitoring systems, update the module’s firmware periodically to access enhanced diagnostic features and compatibility with new control algorithms.
ABB-5SHX1960L0006 3BHB016120R0002
Product Warranty:ABB 5SHX1960L0006 3BHB016120R0002
Our company offers a 12-month quality warranty for the ABB 5SHX1960L0006 3BHB016120R0002 high-voltage IGBT module, covering defects in materials or workmanship under normal use. During the warranty period, we will replace any faulty module at no cost, ensuring minimal disruption to your operations.
For discontinued models or urgent requirements, our global supply chain network enables rapid delivery of scarce components, leveraging partnerships with manufacturers and distributors worldwide. Our technical support team is available to assist with installation, troubleshooting, and system optimization, ensuring that your power electronics setup operates at peak efficiency.
With 17 years of expertise in industrial control distribution, we are committed to delivering products that meet the highest standards of quality and reliability. The 5SHX1960L0006 3BHB016120R0002 exemplifies our dedication to providing innovative solutions for high-power applications, empowering industries to achieve sustainability and operational excellence.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for ABB’s official technical documentation. Always refer to the manufacturer’s guidelines for installation, operation, and safety.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com|
E-mail :sales@ygplc.com|
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