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Product Overview
The ABB 3BHE003604R0102 UFC765AE102 is a high – performance processor module designed for industrial automation and control systems, proudly engineered by ABB, a global leader in power and automation technologies. As a core component of ABB’s AC 800M series, this module serves as the brain of industrial control systems, enabling precise coordination of complex processes, real – time data processing, and seamless communication across diverse field devices.
The ABB 3BHE003604R0102 UFC765AE102 is built to handle the most demanding industrial applications, from simple machine control to large – scale process automation. It integrates advanced processing capabilities with robust industrial design, making it suitable for use in harsh environments where reliability and performance are non – negotiable. The module’s primary function is to execute control algorithms, manage input/output (I/O) operations, and communicate with other system components, ensuring that industrial processes run efficiently, safely, and with minimal downtime.
Within the AC 800M platform, the 3BHE003604R0102 UFC765AE102 acts as a central hub for data aggregation and distribution. It interfaces with a wide range of sensors, actuators, and intelligent devices, converting raw field data into actionable commands for process control. Whether deployed in a manufacturing plant, power generation facility, or chemical processing unit, this module enhances system flexibility, scalability, and precision, making it an indispensable asset for modern industrial automation setups.Whatsapp:+86 18859254943.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 3BHE003604R0102 UFC765AE102 |
| Manufacturer | ABB |
| Product Type | Processor Module (AC 800M Series) |
| Processor Type | 32 – bit RISC Processor |
| Clock Speed | 200 MHz |
| Memory Configuration | 512 MB RAM, 1 GB Flash Memory |
| Communication Interfaces | Ethernet (10/100/1000 Mbps), PROFIBUS DP, PROFINET, Modbus TCP |
| I/O Expansion Capacity | Supports up to 256 I/O modules (via S800 I/O system) |
| Power Supply | 24 V DC (±20%) |
| Power Consumption | 20 W (typical) |
| Operating Temperature | – 20°C to + 60°C (with air cooling) |
| Storage Temperature | – 40°C to + 85°C |
| Humidity Resistance | 5% – 95% non – condensing |
| Physical Dimensions | 180 mm (H) × 130 mm (W) × 220 mm (D) |
| Mounting Method | Rack – mountable (19 – inch standard rack) |
| Redundancy Support | Hot – swap capable (with redundant power and communication modules) |
| Certifications | CE, UL, IEC 61131 – 3, IEC 61508 (SIL 3 capable) |
3BHE003604R0102 UFC765AE102
Main Features and Advantages
High – Performance Processing
The ABB 3BHE003604R0102 UFC765AE102 is powered by a 200 MHz 32 – bit RISC processor and 512 MB of RAM, enabling it to execute complex control logic and process large volumes of data in real time. This high – speed processing ensures minimal latency in decision – making, which is critical for applications requiring precise synchronization, such as high – speed manufacturing lines or real – time process optimization. The module supports multiple programming languages per IEC 61131 – 3, including ladder logic, structured text, and function block diagram, offering flexibility for engineers to develop tailored control strategies.
Versatile Communication Capabilities
With support for Ethernet, PROFINET, PROFIBUS DP, and Modbus TCP, the 3BHE003604R0102 UFC765AE102 seamlessly integrates with both legacy and modern industrial networks. This multi – protocol compatibility allows it to communicate with a vast array of devices, from simple sensors to advanced human – machine interfaces (HMIs), ensuring interoperability across diverse systems. The module’s built – in Ethernet interface enables high – speed data transfer for real – time monitoring and remote diagnostics, while PROFIBUS DP supports reliable communication with field devices in harsh industrial environments.
Robust Industrial Design
Engineered for durability, the 3BHE003604R0102 UFC765AE102 features a rugged enclosure that withstands extreme temperatures, vibrations, and electromagnetic interference. Its wide operating temperature range from – 20°C to + 60°C makes it suitable for use in challenging environments, such as offshore platforms, steel mills, or chemical plants. The module also supports hot – swap functionality, allowing for maintenance or replacement without shutting down the entire system, which significantly reduces downtime and enhances operational continuity.
Scalable and Modular Architecture
As part of the AC 800M series, the 3BHE003604R0102 UFC765AE102 offers a scalable architecture that adapts to evolving industrial needs. It can be easily expanded with additional I/O modules, communication gateways, or redundant components, making it ideal for both small – scale applications and large – scale industrial complexes. This modular design not only simplifies system integration but also future – proofs installations, allowing businesses to scale their automation infrastructure as production demands grow.
Advanced Diagnostic and Safety Features
The module includes built – in diagnostics that continuously monitor its health, detecting issues such as memory errors, communication faults, or temperature anomalies. These features enable proactive maintenance, reducing the risk of unexpected failures. Additionally, the 3BHE003604R0102 UFC765AE102 is SIL 3 capable (per IEC 61508), making it suitable for safety – critical applications where system integrity is paramount, such as emergency shutdown systems or protective relaying.
Application Areas
Manufacturing and Production
In manufacturing facilities, the ABB 3BHE003604R0102 UFC765AE102 controls complex production lines, ensuring precise coordination of robotic arms, conveyor belts, and assembly systems. It processes real – time data from sensors monitoring parameters like speed, position, and quality, adjusting control outputs to maintain optimal production rates. For example, in automotive manufacturing, it synchronizes the movement of robotic welders, ensuring consistent quality in vehicle assembly while adapting to changes in production schedules.
3BHE003604R0102 UFC765AE102
Power Generation and Distribution
In power plants, this module manages the operation of turbines, generators, and switchgear, ensuring stable power output and grid reliability. It integrates with sensors measuring voltage, current, and temperature, executing control algorithms to optimize energy production and distribution. In renewable energy facilities, such as wind farms, the 3BHE003604R0102 UFC765AE102 controls turbine pitch and yaw systems, maximizing energy capture while protecting equipment from overloads.Whatsapp:+86 18859254943.
Process Industries (Chemical, Petrochemical, Oil and Gas)
Within chemical and petrochemical plants, the module monitors and controls critical processes like reactor temperature, pressure, and chemical dosing. It interfaces with intelligent valves, pumps, and analyzers, ensuring safe and efficient operation while complying with strict safety standards. In oil and gas applications, it manages upstream wellhead controls and downstream refining processes, processing data from distributed sensors to prevent operational disruptions and ensure regulatory compliance.
Water and Wastewater Treatment
In water treatment plants, the 3BHE003604R0102 UFC765AE102 optimizes the treatment process by controlling pump speeds, valve positions, and chemical injection rates based on real – time water quality data. It ensures consistent water supply by balancing demand and supply, while in wastewater treatment, it manages sludge processing and effluent quality, reducing environmental impact and operational costs.
Transportation and Logistics
In automated warehouses and distribution centers, the module coordinates the movement of automated guided vehicles (AGVs), conveyor systems, and sorting equipment. It integrates with barcode scanners and weight sensors to optimize material flow, ensuring efficient inventory management and order fulfillment. In railway systems, it controls signaling and power distribution, enhancing safety and reliability in mass transit networks.
Related Products
- ABB 3BHE003605R0101 UFC765BE101: An upgraded version with enhanced processing power and expanded memory, suitable for ultra – complex industrial control systems requiring higher data throughput.
- ABB S800 I/O Modules (e.g., DI810, AO810): Complementary I/O modules that expand the 3BHE003604R0102 UFC765AE102’s input/output capabilities, supporting digital and analog signals for sensor and actuator integration.Whatsapp:+86 18859254943.
- ABB PM866AK01 3BSE050198R1: A high – performance processor module from the AC 800M series, designed for applications requiring redundant control systems and advanced cybersecurity features.
- ABB CI854A PROFINET Communication Module: A dedicated communication module that enhances the 3BHE003604R0102 UFC765AE102’s PROFINET capabilities, enabling seamless integration with Ethernet – based industrial networks.
- ABB TB821 Terminal Block: A terminal block designed for secure wiring of I/O signals, ensuring reliable connections between the module and field devices.
- ABB PS802 Power Supply: A redundant power supply module that provides stable 24 V DC power to the 3BHE003604R0102 UFC765AE102, enhancing system reliability in unstable power environments.
- ABB CP600 HMI Panel: A human – machine interface that works with the module to provide real – time process visualization and operator control, improving system manageability.
- ABB 3BHE002849R0101 UFC710AE101: A compact processor module for smaller – scale applications, offering similar functionality with reduced physical dimensions and power consumption.
3BHE003604R0102 UFC765AE102
Installation and Maintenance
Installation Preparations:
Before installing the ABB 3BHE003604R0102 UFC765AE102, ensure the control system power is disconnected to prevent electrical hazards. Verify the rack mounting system meets 19 – inch standard dimensions and has adequate ventilation to dissipate heat. Connect the module to the rack using the provided mounting brackets, ensuring secure alignment. Install compatible I/O modules and communication cards in adjacent slots, following the AC 800M system architecture. Terminate power cables and communication lines using shielded wiring to minimize interference, and configure the module’s IP address and communication protocols via ABB’s Control Builder software.Whatsapp:+86 18859254943.
Before installing the ABB 3BHE003604R0102 UFC765AE102, ensure the control system power is disconnected to prevent electrical hazards. Verify the rack mounting system meets 19 – inch standard dimensions and has adequate ventilation to dissipate heat. Connect the module to the rack using the provided mounting brackets, ensuring secure alignment. Install compatible I/O modules and communication cards in adjacent slots, following the AC 800M system architecture. Terminate power cables and communication lines using shielded wiring to minimize interference, and configure the module’s IP address and communication protocols via ABB’s Control Builder software.Whatsapp:+86 18859254943.
Maintenance Recommendations:
Regularly inspect the 3BHE003604R0102 UFC765AE102 for loose connections, dust accumulation, or physical damage. Use a dry, static – free cloth to clean the module’s exterior, avoiding liquid cleaners that may damage internal components. Monitor the module’s diagnostic LEDs for status updates: a green light indicates normal operation, while amber or red lights signal faults that require immediate attention. Periodically update the firmware using ABB’s official tools to access the latest features and security patches. In the event of a fault, refer to the module’s diagnostic logs to identify issues, and replace faulty components using hot – swap functionality where possible to minimize downtime. For complex troubleshooting, consult ABB’s technical documentation or contact our dedicated support team for assistance.
Regularly inspect the 3BHE003604R0102 UFC765AE102 for loose connections, dust accumulation, or physical damage. Use a dry, static – free cloth to clean the module’s exterior, avoiding liquid cleaners that may damage internal components. Monitor the module’s diagnostic LEDs for status updates: a green light indicates normal operation, while amber or red lights signal faults that require immediate attention. Periodically update the firmware using ABB’s official tools to access the latest features and security patches. In the event of a fault, refer to the module’s diagnostic logs to identify issues, and replace faulty components using hot – swap functionality where possible to minimize downtime. For complex troubleshooting, consult ABB’s technical documentation or contact our dedicated support team for assistance.
Product Assurance
Our company provides a one – year quality warranty for the ABB 3BHE003604R0102 UFC765AE102, covering all non – human – induced hardware failures. During the warranty period, we guarantee prompt replacement of any module that exhibits performance irregularities or functional defects. For discontinued models or urgent requirements, our global supply chain network is equipped to source and deliver 稀缺 spare parts quickly, ensuring minimal disruption to your industrial operations. With 17 years of expertise in industrial control distribution, we are committed to supporting your automation needs with reliable products and services. Trust us to ensure the 3BHE003604R0102 UFC765AE102 operates seamlessly, enhancing the efficiency and safety of your industrial systems for years to come.E-mail :sales@ygplc.com.
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