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ABB 216VC62a HESG324442R13-B AC 800M CPU Module
Product Overview：ABB 216VC62a HESG324442R13-B
The ABB 216VC62a HESG324442R13-B AC 800M CPU Module is a high-performance programmable logic controller (PLC) module designed for industrial automation systems. As a core component of ABB’s AC 800M series, this module serves as the central processing unit for distributed control systems (DCS), delivering advanced computational capabilities and reliable performance in mission-critical applications. Engineered to handle complex control algorithms and real-time data processing, the 216VC62a HESG324442R13-B ensures seamless coordination between field devices, sensors, and human-machine interfaces (HMIs), making it an essential component for optimizing industrial processes.
Featuring a 32-bit RISC processor and 256 MB RAM, the 216VC62a HESG324442R13-B supports multiple programming languages, including IEC 61131-3 standards like Ladder Diagram (LD) and Structured Text (ST). Its modular design allows for easy integration with ABB’s S800 I/O system, enabling scalable configurations for small to large-scale automation projects. The module’s dual Ethernet ports (10/100 Mbps) facilitate high-speed communication with supervisory control and data acquisition (SCADA) systems, while its built-in real-time clock ensures accurate timestamping for diagnostic and logging purposes.
In automation architectures, the 216VC62a HESG324442R13-B acts as the brain of the system, managing tasks such as process control, machine automation, and safety-related functions. Its -40°C to +70°C operating temperature range and IP20 protection rating make it suitable for harsh industrial environments, including manufacturing plants, power stations, and oil refineries. By combining robust hardware with flexible software capabilities, this module enhances system reliability, reduces downtime, and supports predictive maintenance strategies, ultimately driving operational efficiency and cost savings.
Technical Specifications：ABB 216VC62a HESG324442R13-B
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216VC62a HESG324442R13-B |
| Manufacturer | ABB |
| Product Type | PLC CPU Module |
| Processor | 32-bit RISC, 200 MHz |
| Memory | 256 MB RAM, 512 MB Flash |
| Communication Interfaces | 2 x Ethernet (10/100 Mbps), 1 x RS485 |
| Programming Languages | IEC 61131-3 (LD, ST, FBD, SFC) |
| Physical Dimensions | 150 mm (H) x 100 mm (W) x 150 mm (D) |
| Weight | 1.2 kg |
| Operating Temperature | -40°C to +70°C |
| Humidity | 5–95% non-condensing |
| Mounting Type | DIN rail |
| Country of Origin | Sweden |
ABB 216VC62a HESG324442R13-B
Main Features and Advantages：ABB 216VC62a HESG324442R13-B
High Performance Processing: The 216VC62a HESG324442R13-B’s 32-bit RISC processor and ample memory enable rapid execution of complex control logic, supporting up to 10,000 I/O points for large-scale systems. This performance ensures minimal latency in real-time control applications, such as high-speed packaging lines or precision manufacturing processes.
Modular and Scalable Design: As part of the AC 800M series, the module integrates seamlessly with ABB’s S800 I/O modules and PM860 series power supplies, allowing users to scale their systems from simple single-loop control to multi-network architectures. Its hot-swappable design minimizes downtime during maintenance or upgrades.
Reliable Communication: With dual Ethernet ports and an RS485 interface, the module supports multiple communication protocols, including Modbus TCP/IP and Profibus DP. This versatility enables seamless integration with third-party devices, HMIs, and enterprise-level software for centralized monitoring and data analytics.
Industrial-Grade Durability: Built to withstand harsh conditions, the 216VC62a HESG324442R13-B features a rugged metal casing and wide temperature tolerance. Its IP20 rating protects against dust and accidental contact, while advanced thermal management ensures stable operation in high-vibration environments, such as mining or heavy machinery applications.
Enhanced Diagnostics and Security: The module includes built-in diagnostic functions, such as LED status indicators and self-test routines, to quickly identify faults and reduce troubleshooting time. It also supports secure firmware updates and user authentication, safeguarding against unauthorized access and ensuring compliance with industrial cybersecurity standards.
ABB 216VC62a HESG324442R13-B
Application Areas：ABB 216VC62a HESG324442R13-B
The ABB 216VC62a HESG324442R13-B AC 800M CPU Module is widely deployed across industries that demand reliable and scalable automation solutions:
- Power Generation: Used in thermal, hydro, and wind power plants to control turbine operations, monitor generator performance, and manage grid synchronization. The module’s real-time data processing capabilities help optimize energy production and ensure grid stability.
- Oil and Gas: Deployed in refineries, pipelines, and offshore platforms to manage complex processes, such as crude oil separation, gas compression, and safety shutdown systems. Its rugged design makes it suitable for explosive atmospheres when paired with ATEX-certified peripherals.
- Manufacturing: Integrates with assembly lines, robotics, and quality control systems in automotive, pharmaceutical, and food & beverage industries. The module’s precision control ensures consistent product quality and minimizes waste in high-speed production environments.
- Water and Wastewater Treatment: Manages pump stations, filtration systems, and chemical dosing processes in water treatment plants. Its ability to handle real-time data from sensors and actuators ensures compliance with environmental regulations and efficient resource management.
- Mining and Metals: Controls conveyor systems, crushers, and smelting equipment in mining operations, enhancing safety and productivity. The module’s reliability in harsh conditions reduces downtime in underground and open-pit mining environments.
ABB 216VC62a HESG324442R13-B
Related Products：ABB 216VC62a HESG324442R13-B
- ABB S800 I/O Modules (e.g., AI810, DI810): Complementary I/O modules that interface with the 216VC62a HESG324442R13-B to expand analog and digital input/output capabilities for diverse sensor and actuator setups.
- ABB PM861AK01 Power Supply Module: A redundant power supply designed for the AC 800M series, ensuring stable power delivery to the 216VC62a HESG324442R13-B and other system components.
- ABB CI854A Communication Interface Module: Enables Profibus DP communication for the 216VC62a HESG324442R13-B, facilitating integration with legacy industrial devices.
- ABB TB821 Terminal Block: A DIN rail-mounted terminal block that provides secure wiring connections for the S800 I/O modules, enhancing installation efficiency.
- ABB PS501 Power Supply: A compact power supply unit that supports the AC 800M series, offering 24V DC output for small-scale automation projects.
- ABB CP600 Communication Processor: Extends the 216VC62a HESG324442R13-B’s connectivity by supporting Ethernet/IP and Modbus RTU protocols for cloud-based monitoring and IIoT applications.
Installation and Maintenance：ABB 216VC62a HESG324442R13-B
Pre-installation Preparations:
Before installing the 216VC62a HESG324442R13-B, ensure the control cabinet is properly grounded and ventilated to meet the module’s thermal requirements. Verify that the power supply (24V DC) matches the module’s specifications and that all tools, such as DIN rail clips and torque screwdrivers, are available. Mount the module on a standard DIN rail, ensuring adequate spacing for heat dissipation. Connect the power cables to the terminal block, following ABB’s wiring diagrams to avoid polarity errors, and establish Ethernet or RS485 connections to other system components.
Before installing the 216VC62a HESG324442R13-B, ensure the control cabinet is properly grounded and ventilated to meet the module’s thermal requirements. Verify that the power supply (24V DC) matches the module’s specifications and that all tools, such as DIN rail clips and torque screwdrivers, are available. Mount the module on a standard DIN rail, ensuring adequate spacing for heat dissipation. Connect the power cables to the terminal block, following ABB’s wiring diagrams to avoid polarity errors, and establish Ethernet or RS485 connections to other system components.
Maintenance Recommendations:
Regular maintenance is essential to ensure the 216VC62a HESG324442R13-B operates at peak performance. Conduct monthly visual inspections to check for loose connections, damaged cables, or overheating. Clean the module’s surface with a dry, static-free cloth to prevent dust accumulation, which can affect heat dissipation. Annually, backup the module’s configuration using ABB’s Control Builder M software and perform firmware updates to access new features and security patches. In the event of a malfunction, replace the module with a pre-configured spare to minimize downtime, ensuring the replacement unit is calibrated and tested before installation.
Regular maintenance is essential to ensure the 216VC62a HESG324442R13-B operates at peak performance. Conduct monthly visual inspections to check for loose connections, damaged cables, or overheating. Clean the module’s surface with a dry, static-free cloth to prevent dust accumulation, which can affect heat dissipation. Annually, backup the module’s configuration using ABB’s Control Builder M software and perform firmware updates to access new features and security patches. In the event of a malfunction, replace the module with a pre-configured spare to minimize downtime, ensuring the replacement unit is calibrated and tested before installation.
ABB 216VC62a HESG324442R13-B
Product Warranty：ABB 216VC62a HESG324442R13-B
Our company offers a 12-month quality warranty for the ABB 216VC62a HESG324442R13-B AC 800M CPU Module, covering hardware defects arising from non-human factors. During the warranty period, we will promptly replace any module that exhibits abnormal performance or functional failure at no additional cost. For discontinued models or urgent repair needs, our global supply chain network allows us to source scarce components quickly, minimizing disruptions to your operations.
With 17 years of expertise in industrial control distribution, we pride ourselves on delivering reliable products and exceptional customer support. Whether you require technical assistance with configuration, troubleshooting, or system expansion, our team is dedicated to ensuring your automation system operates efficiently and securely. Contact us today to explore how the 216VC62a HESG324442R13-B can enhance your industrial processes.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for ABB’s official technical documentation. Always refer to the manufacturer’s guidelines for detailed installation, operation, and safety instructions.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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