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ABB 216VC62a HESG324442R112-F Product Specification
Product Overview ：ABB 216VC62a HESG324442R112-F
The ABB 216VC62a HESG324442R112-F is a high-performance processor unit relay card engineered for mission-critical industrial automation systems. As part of ABB’s REG216 series, this module serves as a core component in distributed control systems (DCS) and safety instrumented systems (SIS), providing advanced signal processing and relay control capabilities. Designed for seamless integration with ABB’s industrial platforms, the ABB 216VC62a HESG324442R112-F ensures reliable operation in harsh environments, making it ideal for industries such as oil and gas, power generation, and manufacturing.
At its core, the ABB 216VC62a HESG324442R112-F combines a powerful processor with 16 relay outputs, enabling precise control over critical processes. It supports analog input signals (4–20 mA) and digital I/O, offering flexibility for hybrid control applications. The module’s Modbus RTU communication interface facilitates real-time data exchange with other devices, while its 24 VDC power supply and wide operating temperature range (-25°C to +60°C) ensure stability in demanding conditions. With 1 MB flash memory and 256 KB RAM, it efficiently executes complex algorithms and stores extensive operational data, enhancing system responsiveness and diagnostic capabilities.
In automation systems, the ABB 216VC62a HESG324442R112-F acts as a central hub for monitoring and controlling industrial processes. Its SIL-compliant design (safety integrity level pending verification) makes it suitable for safety-critical applications, such as emergency shutdown systems and turbine control. By integrating with ABB’s System 800xA or third-party platforms, the module empowers engineers to optimize workflow, reduce downtime, and ensure regulatory compliance. Its compact form factor (occupying two divisions in a 19″ 6U rack) and rugged construction further enhance its appeal in space-constrained or high-vibration environments.
Technical Specifications ：ABB 216VC62a HESG324442R112-F
| Parameter Name | Parameter Value |
|---|---|
| Product Model | ABB 216VC62a HESG324442R112-F |
| Manufacturer | ABB |
| Product Type | Processor Unit Relay Card |
| Signal Channels | 16 relay outputs, 8 analog inputs (4–20 mA) |
| Communication Protocol | Modbus RTU |
| Power Supply | 24 VDC ±10% |
| Physical Dimensions | 210 mm (W) × 150 mm (H) × 100 mm (D) |
| Weight | 2.0 kg |
| Operating Temperature | -25°C to +60°C |
| Humidity | 5–95% non-condensing |
| Memory | 1 MB flash, 256 KB RAM |
| Installation | 19″ rack-mounted (2 divisions in 6U chassis) |
| Country of Origin | USA |
| Certifications | CE, UL |
ABB 216VC62a HESG324442R112-F
Main Features and Advantages ：ABB 216VC62a HESG324442R112-F
Hybrid Signal Handling: The ABB 216VC62a HESG324442R112-F supports both analog and digital signals, allowing seamless integration of sensors, actuators, and relays into a single control loop. Its 16 relay outputs provide fail-safe switching for critical equipment, while analog inputs ensure precise measurement of process variables like pressure and temperature.
Robust Communication Capabilities: With Modbus RTU compatibility, the module enables reliable data exchange with PLCs, HMIs, and other field devices. This feature simplifies multi-vendor system integration and enhances interoperability, reducing the need for additional communication gateways.
High-Density Design: Occupying only two rack divisions, the ABB 216VC62a HESG324442R112-F maximizes space efficiency in control cabinets. Its compact size does not compromise performance, as it delivers high-speed processing (up to 1 ms cycle time) and advanced diagnostic features.
Extended Environmental Tolerance: Built to withstand extreme temperatures, humidity, and vibration, the module excels in harsh industrial settings. Its conformal-coated PCBs and rugged enclosure protect against dust, moisture, and electromagnetic interference (EMI), ensuring long-term reliability.
Scalable Configuration: As part of ABB’s REG216 series, the ABB 216VC62a HESG324442R112-F can be easily expanded with compatible modules (e.g., analog/digital I/O cards, communication gateways) to meet evolving system requirements. This scalability makes it suitable for both small-scale installations and large, complex automation projects.
ABB 216VC62a HESG324442R112-F
Application Areas：ABB 216VC62a HESG324442R112-F
The ABB 216VC62a HESG324442R112-F is widely deployed in industries requiring precise control and safety-critical operations:
-
Oil and Gas:
- Manages emergency shutdown systems (ESD) in offshore platforms and refineries, ensuring rapid response to process anomalies.
- Controls valve actuators and monitors pressure/temperature sensors in pipeline networks.
-
Power Generation:
- Regulates steam turbines and generators by processing analog signals from speed sensors and executing relay-based control commands.
- Supports predictive maintenance by analyzing vibration data from rotating machinery.
-
Manufacturing:
- Synchronizes conveyor systems and robotics in automotive plants through real-time relay switching.
- Monitors quality control parameters (e.g., temperature, flow) in pharmaceutical production lines.
-
Water/Wastewater Treatment:
- Controls pump stations and chemical dosing systems via analog input signals and relay outputs.
- Integrates with SCADA systems for remote monitoring of treatment processes.
ABB 216VC62a HESG324442R112-F
Related Products ：ABB 216VC62a HESG324442R112-F
- ABB 216VC62a HESG324442R13/E: A Upgraded version processor unit with enhanced memory and faster processing, suitable for complex control algorithms.
- ABB CI871AK01 3BSE092693R1: A Profinet IO communication module for seamless integration with ABB’s AC 800M controller platform.
- ABB DI818 3BSE069052R1: A digital input module with surge protection, often paired with the ABB 216VC62a HESG324442R112-F for hybrid control systems.
- ABB PM867AK01 3BSE053241R1: A high-performance CPU module for AC 800M systems, complementing the ABB 216VC62a HESG324442R112-F in mission-critical applications.
- ABB BC810 CEX Bus Unit: A bus expansion unit that enhances system scalability by segmenting the CEX bus into independent segments.
Installation and Maintenance ：ABB 216VC62a HESG324442R112-F
Pre-installation Preparation:
Before installing the ABB 216VC62a HESG324442R112-F, ensure the following:
Before installing the ABB 216VC62a HESG324442R112-F, ensure the following:
- Verify the power supply meets the module’s requirements (24 VDC ±10%) and that the rack is properly grounded.
- Use ABB’s engineering tools to configure relay outputs, analog input ranges, and Modbus RTU parameters.
- Secure the module in a 19″ rack using the provided mounting brackets, ensuring adequate airflow for heat dissipation.
Maintenance Recommendations:
- Routine Checks: Inspect front-panel LEDs monthly to confirm normal operation (e.g., green “Power” and “Health” indicators). Replace faulty modules immediately to prevent cascading failures.
- Signal Calibration: Perform annual calibration of analog inputs using certified test equipment to maintain accuracy. Relay outputs should be tested for contact resistance and switching time.
- Firmware Updates: Periodically update the module’s firmware via ABB’s dedicated software to access new features and security patches.
- Environmental Monitoring: Monitor ambient temperature and humidity levels, as extreme conditions can degrade performance. Clean dust from vents quarterly to prevent overheating.
ABB 216VC62a HESG324442R112-F
Product Warranty ：ABB 216VC62a HESG324442R112-F
Our company provides a one-year quality warranty for the ABB 216VC62a HESG324442R112-F, covering hardware failures due to non-human factors. During the warranty period, we will replace the product if it exhibits performance anomalies or functional failures. For discontinued models like the ABB 216VC62a HESG324442R112-F, our global inventory of legacy industrial control parts ensures rapid fulfillment of urgent orders. We also offer post-warranty technical support and repair services through our network of certified technicians, ensuring your critical systems remain operational long after the warranty expires.
Contact Information:
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Whatsapp: +86 18859254943
E-mail: sales@ygplc.com
Note: This document is based on technical data derived from ABB’s official specifications and industry applications. For detailed operational guidelines, refer to the ABB 216VC62a HESG324442R112-F user manual or contact our technical support team for personalized assistance.
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