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ABB 216DB61 HESG324063R100-H Digital Input/Output Module
Product Overview：ABB 216DB61 HESG324063R100-H
The ABB 216DB61 HESG324063R100-H digital input/output (I/O) module is a high-performance industrial automation component designed for precise control and monitoring in ABB’s AC 500 Series programmable logic controller (PLC) system. As a key component of the PM500 platform, this module serves as a critical interface between field devices (such as sensors, switches, and actuators) and the PLC, enabling real-time data exchange and automated control in diverse industrial environments.
Engineered for reliability and flexibility, the 216DB61 HESG324063R100-H features 16 digital input channels and 16 digital output channels, each capable of handling 24V DC signals with short-circuit and overload protection. Its compact design (100 mm x 101 mm x 50 mm, 0.3 kg) and modular construction allow seamless integration into ABB’s AC 500 control cabinets, while its -25°C to +60°C operating temperature range and IP20 protection rating ensure performance in harsh industrial conditions. The module supports Profibus DP and CANopen communication protocols, enabling efficient data transmission to and from the PLC controller and other networked devices.
In automation systems, the 216DB61 HESG324063R100-H plays a pivotal role in managing discrete processes, such as machine safety interlocks, conveyor belt control, and valve switching. Its diagnostic capabilities, including channel-level status indicators and fault reporting, enhance system visibility and reduce troubleshooting time. By providing reliable I/O functionality, this module contributes to improved operational efficiency, reduced downtime, and enhanced safety in industrial applications ranging from manufacturing to energy production.
Technical Specifications：ABB 216DB61 HESG324063R100-H
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216DB61 HESG324063R100-H |
| Manufacturer | ABB |
| Product Type | Digital Input/Output Module |
| Input Channels | 16 (24V DC, sinking/sourcing) |
| Output Channels | 16 (24V DC, 2A per channel) |
| Communication Protocols | Profibus DP, CANopen |
| Physical Dimensions | 100 mm (W) x 101 mm (H) x 50 mm (D) |
| Weight | 0.3 kg |
| Power Supply | 24V DC (±20%) |
| Operating Temperature | -25°C to +60°C |
| Humidity Resistance | 5–95% non-condensing |
| Mounting Type | DIN rail (TS 35/7.5 or TS 35/15) |
| Country of Origin | Sweden |
ABB 216DB61 HESG324063R100-H
Main Features and Advantages：ABB 216DB61 HESG324063R100-H
Dual-Function I/O Capability: The 216DB61 HESG324063R100-H combines 16 digital inputs and 16 digital outputs in a single module, reducing the need for separate input and output units and optimizing space in control cabinets. Each channel is individually protected against short circuits and overloads, ensuring reliable operation even in demanding applications.
Robust Industrial Design: Built to withstand harsh environments, the module features a rugged plastic housing with an IP20 rating, protecting against dust and accidental contact. Its wide temperature range and resistance to vibration and electromagnetic interference make it suitable for use in factories, power plants, and outdoor installations.
Seamless Network Integration: With support for Profibus DP and CANopen, the module integrates smoothly with ABB’s AC 500 PLCs and other third-party devices, enabling real-time data exchange and centralized control. This compatibility simplifies system design and allows for scalable automation solutions, from small-scale machinery to large industrial complexes.
Advanced Diagnostics: LED indicators for each channel provide real-time status updates (e.g., power, fault, signal presence), while the module’s built-in diagnostic functions can detect and report errors such as open circuits or voltage irregularities. This proactive approach to fault detection minimizes downtime and streamlines maintenance processes.
Easy Installation and Configuration: The module’s plug-and-play design and standardized DIN rail mounting facilitate quick installation, while ABB’s Control Builder software enables intuitive configuration of input/output parameters, communication settings, and diagnostic thresholds. Hot-swappable functionality allows for module replacement without powering down the entire system, reducing operational disruptions.
ABB 216DB61 HESG324063R100-H
Application Areas：ABB 216DB61 HESG324063R100-H
The ABB 216DB61 HESG324063R100-H digital I/O module is widely applied in industries requiring precise control of discrete processes:
- Manufacturing: Used in assembly lines to monitor proximity sensors, limit switches, and safety interlocks, ensuring smooth operation of robotic arms, conveyor belts, and packaging machines. For example, in a automotive factory, the module can control the activation of pneumatic valves and monitor the position of robotic welders.
- Energy and Utilities: Deployed in power plants to manage circuit breakers, pump status indicators, and emergency shutdown systems. In renewable energy facilities, it can interface with solar panel tracking systems or wind turbine control mechanisms.
- Water and Wastewater Treatment: Manages pumps, valves, and level sensors in water treatment plants, enabling automated control of filtration, disinfection, and sludge handling processes. The module’s durability makes it suitable for wet environments.
- Mining and Metals: Used to monitor conveyor belt alignment, crusher status, and ventilation systems in mining operations. Its resistance to dust and vibration ensures reliable performance in underground and open-pit environments.
- Food and Beverage: Controls packaging machinery, sterilization systems, and quality control checkpoints, adhering to strict hygiene standards. The module’s compact design is ideal for space-constrained food processing facilities.
Related Products：ABB 216DB61 HESG324063R100-H
- ABB 216EA71 HESG324071R100: A analog input module sets with the 216DB61 HESG324063R100-H, providing 8 channels for measuring voltage/current signals in mixed I/O systems.
- ABB 216EB71 HESG324072R100: A analog output module that complements the digital I/O module, offering 8 channels for controlling actuators and valves with precise analog signals.
- ABB PM590-ETH HESG324519R101: A PLC controller from the AC 500 series, serving as the central processing unit for the 216DB61 HESG324063R100-H and other I/O modules.
- ABB 230PS90 HESG324201R100: A power supply module that provides stable 24V DC power to the AC 500 system, ensuring reliable operation of the 216DB61 HESG324063R100-H and other components.
- ABB 216TC71 HESG324073R100: A temperature input module designed for connecting thermocouples and RTD sensors, expanding the system’s capability to monitor temperature alongside digital processes.
- ABB 216DO78 HESG324068R100: A high-power digital output module with 8 channels (5A per channel), suitable for driving heavy loads such as motors and heaters in industrial applications.
ABB 216DB61 HESG324063R100-H
Installation and Maintenance：ABB 216DB61 HESG324063R100-H
Pre-installation Preparations:
Before installing the 216DB61 HESG324063R100-H, ensure the control cabinet meets environmental requirements (e.g., temperature, humidity) and that the DIN rail is properly grounded. Verify the power supply (24V DC) and prepare shielded cables for signal connections to minimize electromagnetic interference. Align the module with the DIN rail, push it firmly into place, and secure it with the provided locking clips. Connect the power cable to the terminal block, ensuring correct polarity, and wire field devices to the respective input/output terminals according to the wiring diagram.
Before installing the 216DB61 HESG324063R100-H, ensure the control cabinet meets environmental requirements (e.g., temperature, humidity) and that the DIN rail is properly grounded. Verify the power supply (24V DC) and prepare shielded cables for signal connections to minimize electromagnetic interference. Align the module with the DIN rail, push it firmly into place, and secure it with the provided locking clips. Connect the power cable to the terminal block, ensuring correct polarity, and wire field devices to the respective input/output terminals according to the wiring diagram.
Maintenance Recommendations:
Regular maintenance ensures optimal performance of the 216DB61 HESG324063R100-H. Conduct monthly inspections to check for loose connections, damaged cables, or overheating. Clean the module’s surface with a dry cloth to prevent dust accumulation, which can affect heat dissipation. Quarterly, verify the functionality of each channel using ABB’s Control Builder software to simulate inputs and check outputs. If firmware updates are available, apply them via the PLC controller to access new features or bug fixes. In the event of a channel failure, replace the module with a pre-configured spare to minimize downtime, ensuring the new unit is properly seated and wired before powering up the system.
Regular maintenance ensures optimal performance of the 216DB61 HESG324063R100-H. Conduct monthly inspections to check for loose connections, damaged cables, or overheating. Clean the module’s surface with a dry cloth to prevent dust accumulation, which can affect heat dissipation. Quarterly, verify the functionality of each channel using ABB’s Control Builder software to simulate inputs and check outputs. If firmware updates are available, apply them via the PLC controller to access new features or bug fixes. In the event of a channel failure, replace the module with a pre-configured spare to minimize downtime, ensuring the new unit is properly seated and wired before powering up the system.
Product Warranty：ABB 216DB61 HESG324063R100-H
Our company offers a 12-month quality warranty for the ABB 216DB61 HESG324063R100-H digital I/O module, covering hardware defects resulting from non-human factors. During the warranty period, we will replace any malfunctioning module at no cost, ensuring your system’s continuity. For discontinued models or urgent needs, our global supply chain network is equipped to source scarce spare parts rapidly, leveraging our 17 years of expertise in industrial control distribution.
We stand behind the reliability of our products with dedicated technical support, assisting with installation, configuration, and troubleshooting as needed. Our commitment to quality and customer satisfaction makes us a trusted partner for all your industrial automation needs. Contact us today to explore how the 216DB61 HESG324063R100-H can enhance your automation system’s efficiency and reliability.
Note: All product names, logos, and brands are the property of their respective owners. This document is for informational purposes only and does not substitute for official technical documentation. Always refer to ABB’s manuals for detailed specifications and safety guidelines.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com
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