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ABB 216AB61 HESG324013R101 Digital Output Module
Product Overview：ABB 216AB61 HESG324013R101
The ABB 216AB61 HESG324013R101 is a high-performance Digital Output Module designed for industrial automation systems, specifically as part of ABB’s AC 800M controller platform within the Industrial IT System 800xA architecture. Engineered to deliver reliable discrete control signals to actuators, valves, and motors, this module serves as a critical interface between the control system and field devices, enabling precise automation of industrial processes. The 216AB61 HESG324013R101 supports up to 16 isolated output channels, each capable of switching 24 V DC or 120 V AC loads, making it ideal for applications requiring robust signal transmission in harsh environments such as oil & gas, power generation, and manufacturing.
As a key component of ABB’s distributed control system (DCS), the ABB 216AB61 HESG324013R101 ensures seamless integration with other AC 800M modules, such as digital input modules and communication gateways, via the S800 I/O bus. Its galvanic isolation (2.5 kV RMS) protects against voltage surges and ground loops, while built-in diagnostics monitor output status in real time, reducing downtime and maintenance costs. The module’s compact design (100 mm × 160 mm × 60 mm) and DIN rail mounting facilitate easy installation in control panels, optimizing space utilization in both new and retrofitted systems.
In automation ecosystems, the 216AB61 HESG324013R101 plays a pivotal role in executing control logic, such as start/stop commands for pumps, valve positioning, and safety interlocks. Its support for redundant power supplies (24 V DC ±10%) and hot-swappable functionality ensures continuous operation during module replacement, enhancing system resilience in mission-critical applications. By combining high reliability with advanced diagnostic capabilities, this module empowers operators to maintain process efficiency and safety across diverse industrial sectors.
Technical Specifications：ABB 216AB61 HESG324013R101
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216AB61 HESG324013R101 |
| Manufacturer | ABB |
| Product Type | Digital Output Module |
| Output Channels | 16 isolated channels |
| Output Voltage | 24 V DC / 120 V AC |
| Switching Capacity | 2 A per channel (resistive load) |
| Isolation | Galvanic isolation (2.5 kV RMS) |
| Power Supply | 24 V DC ±10% (dual redundant inputs) |
| Physical Dimensions | 100 mm (H) × 160 mm (W) × 60 mm (D) |
| Weight | 0.5 kg |
| Operating Temperature | -25°C to +70°C |
| Mounting | DIN rail (35 mm) |
| Communication | S800 I/O bus (proprietary), compatible with MODBUS via gateway |
| Certifications | CE, UL, IEC 61131-2 |
ABB 216AB61 HESG324013R101
Key Features and Advantages：ABB 216AB61 HESG324013R101
Dual Voltage Compatibility: The ABB 216AB61 HESG324013R101 supports both 24 V DC and 120 V AC outputs, eliminating the need for separate modules in mixed-voltage systems. This flexibility reduces hardware complexity and streamlines inventory management for users operating diverse field devices.
Galvanic Isolation and Surge Protection: Each output channel features 2.5 kV RMS galvanic isolation, safeguarding the control system from transient voltage spikes and electrical noise. This ensures reliable operation in high-interference environments, such as those with heavy machinery or power-intensive equipment.
Redundant Power Supply: The module’s dual 24 V DC inputs provide redundancy, allowing continuous operation even if one power source fails. This feature is critical for maintaining uninterrupted control in applications where downtime could lead to safety hazards or production losses.
Hot-Swappable Design: The 216AB61 HESG324013R101 can be replaced without powering down the system, minimizing maintenance downtime. LED indicators for power, channel status, and faults enable quick identification of issues, reducing troubleshooting time.
Scalable Integration: As part of the AC 800M platform, the module integrates seamlessly with ABB’s 800xA software, enabling centralized configuration, monitoring, and diagnostics. Its compatibility with the S800 I/O bus allows easy expansion of I/O capacity in large-scale automation systems.
Compact and Rugged Design: With a lightweight design (0.5 kg) and IP20-rated enclosure, the module is suitable for space-constrained environments. Its ability to withstand extreme temperatures (-25°C to +70°C) and vibrations ensures long-term reliability in harsh industrial settings.
ABB 216AB61 HESG324013R101
Application Areas：ABB 216AB61 HESG324013R101
The ABB 216AB61 HESG324013R101 is widely deployed in industries requiring precise discrete control and high system availability:
- Oil & Gas: Controls valves, pumps, and compressors in refineries, offshore platforms, and pipelines, ensuring safe and efficient process automation. Ideal for emergency shutdown systems (ESD) and critical interlock applications.
- Power Generation: Manages circuit breakers, generator controls, and auxiliary systems in thermal, hydro, and wind power plants, supporting grid stability and load balancing.
- Manufacturing: Drives robotic systems, conveyor belts, and packaging equipment in automotive, food & beverage, and chemical plants, optimizing production line efficiency.
- Water/Wastewater: Controls pumps, actuators, and treatment process valves in water distribution and wastewater treatment facilities, ensuring regulatory compliance and resource optimization.
Specific applications include:
- Motor Control: Sending start/stop signals to electric motors in industrial machinery, with built-in fault detection to prevent overloads.
- Valve Automation: Positioning pneumatic or electric valves in process pipelines, with real-time feedback on valve status.
- Lighting and Alarm Systems: Activating visual and audible alarms in control rooms or field environments, enhancing safety and operational awareness.
By delivering reliable and deterministic control, the 216AB61 HESG324013R101 helps minimize operational risks, reduce energy consumption, and improve overall process efficiency.
ABB 216AB61 HESG324013R101
Related Products：ABB 216AB61 HESG324013R101
- 216AB62 HESG324014R101: A 32-channel digital output module with higher channel density, suitable for large-scale automation systems requiring extensive discrete control.
- 216AD61 HESG324009R101: A digital input module compatible with the 216AB61 HESG324013R101, forming a complete I/O solution for mixed-signal applications.
- SD822Z HESG324022R101: A redundant 24 V DC power supply designed for S800 I/O modules, ensuring stable power delivery to the 216AB61 HESG324013R101.
- CI854K01 HESG324018R101: A communication module that enables Ethernet/IP or Profibus DP connectivity for the 216AB61 HESG324013R101, facilitating integration with third-party systems.
- TB840A HESG324020R101: A termination unit that simplifies field wiring for the module, providing a centralized connection point for output signals.
- PM866AK01 HESG324011R101: A CPU module for the AC 800M controller, coordinating control logic with the 216AB61 HESG324013R101 in complex automation setups.
- 216AM61 HESG324012R101: An analog output module that complements the digital outputs, offering combined control for processes requiring both discrete and analog signals.
- TU840 HESG324021R101: A terminal block unit for the S800 I/O system, enhancing cable management and reducing installation time for the 216AB61 HESG324013R101.
Installation and Maintenance：ABB 216AB61 HESG324013R101
Installation Preparation:
Before installing the ABB 216AB61 HESG324013R101, ensure the DIN rail is securely mounted and grounded in a ventilated control panel. Verify compatibility with the power supply and field devices, using shielded cables for output connections to minimize electromagnetic interference. Mount the module vertically on the DIN rail, securing it with the provided screws. Connect the redundant 24 V DC power supply and terminate field wires to the module’s terminal blocks, following ABB’s wiring diagrams to ensure proper polarity and load ratings. Configure the module in the 800xA Engineering Tool to define output types (DC/AC), fault responses, and diagnostic settings.
Before installing the ABB 216AB61 HESG324013R101, ensure the DIN rail is securely mounted and grounded in a ventilated control panel. Verify compatibility with the power supply and field devices, using shielded cables for output connections to minimize electromagnetic interference. Mount the module vertically on the DIN rail, securing it with the provided screws. Connect the redundant 24 V DC power supply and terminate field wires to the module’s terminal blocks, following ABB’s wiring diagrams to ensure proper polarity and load ratings. Configure the module in the 800xA Engineering Tool to define output types (DC/AC), fault responses, and diagnostic settings.
Maintenance Recommendations:
- Routine Inspections: Conduct monthly visual checks to ensure all connections are secure, LED indicators are functioning, and there are no signs of overheating or physical damage. Clean the module’s vents with compressed air to prevent dust accumulation that could affect heat dissipation.
- Functional Testing: Perform quarterly tests of each output channel using a multimeter or load simulator to verify voltage levels and switching accuracy. Document test results to track performance trends over time.
- Firmware Updates: Periodically update the module’s firmware via ABB’s official software to access bug fixes, security enhancements, and new features. Always back up the current configuration before initiating an update.
- Spare Parts Management: Store spare 216AB61 HESG324013R101 modules in their original packaging at room temperature (20–25°C) with low humidity to preserve component integrity. Rotate inventory to ensure freshness and quick availability during emergencies.
ABB 216AB61 HESG324013R101
Product Warranty：ABB 216AB61 HESG324013R101
Our company provides a 12-month quality warranty for the ABB 216AB61 HESG324013R101, covering hardware defects under normal operational conditions. In the event of a malfunction, we offer prompt replacement services to minimize downtime, supported by our global supply chain network. For discontinued or hard-to-find models, our expertise in sourcing obsolete industrial control parts ensures we can fulfill urgent requirements efficiently. Our technical support team is available 24/7 to assist with installation, troubleshooting, and system optimization, ensuring your automation system operates at peak reliability.
For sales inquiries, contact us via WhatsApp at +86 18859254943 or email at sales@ygplc.com.
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