Description
ABB 5SHY4045L0006 3BHB030310R0001 IGCT Power Module
Product Overview
The ABB 5SHY4045L0006 3BHB030310R0001 is a high-performance Integrated Gate-Commutated Thyristor (IGCT) power module designed for ABB’s high-voltage power conversion systems. It serves as a core component in converting and controlling electrical power in industrial applications, bridging the gap between traditional thyristors and modern transistors. This module combines fast switching capabilities with high current handling, making it essential for high-power automation systems.
The ABB 5SHY4045L0006 3BHB030310R0001 is engineered to handle high voltage and current levels, supporting up to 4500V and 4000A, which makes it suitable for large-scale power conversion tasks. It integrates a built-in gate drive circuit (3BHB030310R0001), simplifying system design by reducing the need for external control components. This integration ensures precise switching timing, critical for maintaining efficiency in power transmission and motor drive applications.
As part of ABB’s power semiconductor ecosystem, the ABB 5SHY4045L0006 3BHB030310R0001 works seamlessly with components like the 5SXE10-0184 converter module and 3BHB030310R0002 gate drive unit. It operates in temperatures from -40°C to 125°C, resists mechanical stress and vibration, and features robust thermal management, ensuring reliable performance in harsh environments such as steel mills, power plants, and renewable energy facilities.
Whether used in high-voltage direct current (HVDC) transmission systems or industrial motor drives, the ABB 5SHY4045L0006 3BHB030310R0001 delivers efficient power conversion with low energy loss, making it a cornerstone of modern high-power automation.
Technical Specifications
Parameter Name | Parameter Value |
---|---|
Product Model | 5SHY4045L0006 3BHB030310R0001 |
Manufacturer | ABB |
Product Type | IGCT (Integrated Gate-Commutated Thyristor) Power Module |
Voltage Rating | 4500V DC |
Current Rating | 4000A (continuous) |
Switching Frequency | Up to 2 kHz |
Operating Temperature | -40°C to 125°C |
Physical Dimensions | 180mm (L) × 120mm (W) × 80mm (D) |
Weight | 1.2 kg |
Isolation Voltage | 6000V AC (min) |
Gate Drive Integration | Built-in (3BHB030310R0001) |
Cooling Requirement | Liquid-cooled (minimum 2L/min flow rate) |
Country of Origin | Switzerland |
5SHY4045L0006 3BHB030310R0001
Related Products
- ABB 5SHY3545L0010: A lower-current IGCT module (3500A) in the same series, suitable for medium-power applications like industrial inverters.
- ABB 3BHB030310R0002: An upgraded gate drive unit compatible with the 5SHY4045L0006 3BHB030310R0001, offering enhanced protection features.
- ABB 5SXE10-0184: A high-voltage converter module that works with the 5SHY4045L0006 3BHB030310R0001 in HVDC transmission systems.
- ABB PPD112: A power distribution unit that supplies stable voltage to the 5SHY4045L0006 3BHB030310R0001 in industrial setups.
- ABB ACS880-01: A variable frequency drive that integrates the 5SHY4045L0006 3BHB030310R0001 for controlling large motors in steel mills.
- ABB DCS880: A DC drive system using the 5SHY4045L0006 3BHB030310R0001 to convert AC to DC for heavy-duty motor applications.
Main features and advantages
High power density: The 5SHY4045L0006 3BHB030310R0001 delivers 4000A at 4500V in a compact form, making it ideal for space-constrained applications like offshore wind turbine inverters. Its small size reduces the need for large enclosures, saving installation space.
Fast switching speed: With a switching frequency of up to 2 kHz, the module minimizes energy loss during conversion. This is critical in HVDC systems, where efficient power transfer directly impacts grid stability and operational costs.
Integrated gate drive: The built-in 3BHB030310R0001 gate drive simplifies system design by eliminating the need for external control circuits. It provides precise switching signals, reducing setup time and improving reliability in high-vibration environments like mining equipment.
Rugged industrial design: The 5SHY4045L0006 3BHB030310R0001 operates in extreme temperatures (-40°C to 125°C) and resists dust, moisture, and mechanical stress. This durability ensures consistent performance in steel mills, where ambient temperatures often exceed 80°C.
Liquid cooling compatibility: Designed for liquid cooling, the module maintains stable operating temperatures even under full load. This is essential in renewable energy applications, where continuous operation (24/7) generates significant heat.
Overcurrent protection: The module includes built-in overcurrent safeguards that shut down operation if current exceeds 4500A, preventing damage to itself and connected equipment. This feature is vital in power plants, where electrical faults can have catastrophic consequences.
5SHY4045L0006 3BHB030310R0001
Installation and maintenance
Pre-installation preparations: Power off the system before installing the 5SHY4045L0006 3BHB030310R0001. Verify that the power supply matches the module’s 4500V rating. Check the liquid cooling system to ensure it meets the 2L/min flow rate requirement and uses a dielectric fluid (e.g., mineral oil). Use anti-static gloves and a wristband to handle the module, as static discharge can damage internal components. Align the module’s mounting holes with the cooling plate and torque the M8 bolts to 25 N·m.
Maintenance suggestions: Inspect the 5SHY4045L0006 3BHB030310R0001 quarterly. Check cooling lines for leaks and clean filters to maintain flow rate. Wipe the module’s surface with a dry cloth to remove dust. Test the gate drive signal annually using a multimeter to ensure it stays within the 15V–20V range. Replace the module if switching times exceed 2µs (measured via oscilloscope), as delayed switching increases energy loss.
Application fields
The ABB 5SHY4045L0006 3BHB030310R0001 is widely used in high-power industrial applications:
HVDC transmission: In grid-scale projects, it converts AC to DC for long-distance power transfer (e.g., connecting offshore wind farms to the mainland grid). Its high efficiency reduces line losses by up to 30% compared to traditional thyristor-based systems.
Industrial motor drives: It powers large induction motors in steel mills, controlling rolling mill speed with precision. The fast switching speed ensures smooth acceleration, reducing wear on machinery and extending equipment life.
Renewable energy: In solar and wind farms, the module converts DC power from panels/turbines to AC for grid integration. Its rugged design withstands outdoor conditions, from desert heat to coastal humidity.
Marine propulsion: It drives electric motors in large ships, replacing diesel engines to reduce emissions. The module’s liquid cooling system works in saltwater environments, ensuring reliable operation on long voyages.
Metal processing: In aluminum smelters, it regulates the high current (up to 4000A) needed for electrolysis, maintaining stable temperatures in reduction cells to produce high-purity aluminum.
5SHY4045L0006 3BHB030310R0001
Product guarantee
Our company offers a one-year quality warranty service for the 5SHY4045L0006 3BHB030310R0001, covering hardware malfunctions not caused by human factors. During the warranty period, if the product shows abnormal performance or functional failure, we will provide replacement services. In addition, for discontinued models or urgent demands, relying on our global supply chain network, we can quickly respond to customers’ procurement needs for scarce spare parts, and provide reliable services to support the continuous and stable operation of industrial systems.
Our company is a leading enterprise in the industrial control industry, established in 2007, has been 17 years. The company type is an import and export trade distribution company, mainly selling major brands of industrial control parts, there are many unpopular discontinued models, with a large stock. Our company has the advantage of supply channels, a large number of spot, to meet the needs of customers anxious to find spare parts. Our main business includes the distribution and trade of PLC modules, DCS cards, ESD system cards, vibration monitoring system cards, turbine control system modules, gas generator spare parts, instruments and other products.
Whatsapp:+86 18859254943
E-mail :sales@ygplc.com
E-mail :sales@ygplc.com