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ABB 5SHY4045L0006 3BHB030310R0001 IGCT High-Voltage Converter Module
Product Overview
The ABB 5SHY4045L0006 3BHB030310R0001 is a high-performance Integrated Gate-Commutated Thyristor (IGCT) module designed for high-voltage power conversion applications. As a core component of ABB’s GVC 736 series, it combines the advantages of traditional thyristors and transistors, offering ultra-fast switching speeds (up to 20 kHz) and high current-handling capabilities (4,045 A at 1,000 V) . This module is widely used in high-voltage DC (HVDC) transmission systems, industrial motor drives, and renewable energy inverters, where it ensures efficient power conversion with minimal energy loss.
Constructed with TO-247AB packaging and ceramic substrate technology, the 5SHY4045L0006 withstands extreme temperatures (-40°C to 70°C) and mechanical stress, making it suitable for harsh industrial environments like steel mills, power plants, and offshore platforms . Its integrated gate drive circuit (3BHB030310R0001) simplifies system integration by providing precise control signals, reducing external component requirements.
The module’s dual-busbar design supports parallel operation, enabling scalability for high-power applications. For example, in HVDC projects, multiple 5SHY4045L0006 modules can be stacked to handle megawatt-level power transmission while maintaining low on-state voltage drop (2.0 V) and switching loss (4.0 J) .
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 5SHY4045L0006 3BHB030310R0001 |
| Manufacturer | ABB |
| Product Type | IGCT Power Module |
| Series | GVC 736 |
| Rated Voltage | 1,000 V (nominal); 4,500 V (peak) |
| Rated Current | 4,045 A (DC); 87 A (RMS) |
| Switching Frequency | Up to 20 kHz |
| On-State Voltage | 2.0 V |
| Switching Loss | 4.0 J |
| Operating Temperature | -40°C to +70°C |
| Physical Dimensions | 600 mm (L) × 400 mm (W) × 400 mm (D) |
| Weight | 8 kg (nominal) |
| Insulation Resistance | >100 MΩ |
| Mounting Type | Press-fit or bolted |
| Compliance | IEC 60747-16, UL 94V-0 |
| Application | HVDC transmission, motor drives, renewable energy |
5SHY4045L0006 3BHB030310R0001
Related Products
The gate driver board matched with ABB 3BHE039203R0101: A provides precise trigger signals to ensure the stable operation of the IGCT module.
ABB 5SXE12-0184: High-voltage DC circuit breaker module, used in conjunction with 5SHY4045L0006, enhances the overcurrent protection capability of the system.
ABB GVC736CE101: IGCT module of the same series, suitable for medium power applications, can be mixed with 5SHY4045L0006 to optimize costs.
ABB 3BHB021400R0002: Redundant control module, used to build highly reliable dual-loop control systems and reduce downtime risks.
ABB 5SHY3545L0010: A low-voltage version of the IGCT module, suitable for industrial frequency converters with lower voltage levels.
Main features and advantages
High Power Density: The 5SHY4045L0006 delivers 17.1 kW of output power in a compact form factor, making it ideal for space-constrained installations like offshore wind turbines . Its ceramic substrate enhances thermal conductivity, ensuring efficient heat dissipation even under continuous full-load operation.
Reliable Operation: With a 175°C maximum junction temperature and IP20-rated enclosure, the module resists dust, moisture, and vibration. Its fail-safe design includes overvoltage protection and thermal shutdown, minimizing damage during grid fluctuations .
Flexible Integration: The module supports multiple communication protocols, including ProfiBus-DP and CANopen, allowing seamless integration with PLCs (e.g., Siemens S7-400, ABB 800F) and SCADA systems . Its plug-and-play gate drive (3BHB030310R0001) reduces commissioning time by 30% compared to discrete-component solutions.
Cost-Effective Maintenance: The 5SHY4045L0006 is a field-replaceable unit (FRU), enabling quick repairs without specialized tools. ABB’s global service network provides 24/7 technical support and replacement modules, ensuring minimal downtime .
Scalability: By paralleling multiple modules, users can scale power capacity up to 100 MW for HVDC projects. This modular approach also simplifies system upgrades, as additional modules can be added without redesigning the entire infrastructure .
5SHY4045L0006 3BHB030310R0001
Installation and maintenance
Pre-installation preparations:
- Verify the system voltage matches the module’s 1,000 V rating and ensure the cooling system (e.g., liquid chiller) can maintain ≤50°C ambient temperature.
- Use anti-static wristbands to handle the module and inspect connectors for debris. Align the dual-busbar terminals with the system’s copper busbars and torque the M12 screws to 46 N·m .
- Configure the 3BHB030310R0001 gate drive using ABB’s DriveWindow software to set switching frequency and fault thresholds.
Maintenance suggestions:
- Inspect the module monthly for signs of corrosion or physical damage. Clean the heatsink with compressed air to remove dust buildup.
- Perform static resistance tests every six months to ensure the IGCT’s internal diodes and thyristors are within specifications. Replace the module if resistance deviates by >10% from nominal values.
- Follow ABB’s 10-year capacitor replacement schedule for the gate drive circuit to maintain optimal performance .
Application fields
The 5SHY4045L0006 excels in high-voltage applications requiring precision and durability:
- HVDC Transmission: Used in converter stations to convert AC to DC for long-distance power transmission, reducing line losses by up to 40% compared to traditional AC systems .
- Industrial Motors: Drives 10 MW+ induction motors in mining crushers and cement kilns, providing smooth speed control and energy savings of 15–20%.
- Renewable Energy: Integrates with wind turbine inverters to stabilize grid connections, ensuring consistent power output during gusts or voltage fluctuations .
- Marine Propulsion: Powers electric ship drives, offering higher efficiency (96%+ vs. diesel engines) and lower emissions for cruise liners and cargo vessels.
5SHY4045L0006 3BHB030310R0001
Product guarantee
Our company offers a one-year quality warranty for the 5SHY4045L0006 3BHB030310R0001, covering manufacturing defects and material failures. During the warranty period, we provide free replacement or repair services for modules exhibiting abnormal performance . For urgent or discontinued models, our global supply chain network ensures 24-hour delivery of replacement parts, supported by ABB’s certified technicians.
As a leading industrial control distributor since 2007, we maintain a vast inventory of obsolete and hard-to-find parts, including ABB’s 5SHY and 3BHB series. Our strict quality control processes ensure all products meet original specifications, backed by 17 years of industry expertise.
Contact Information
WhatsApp: +86 18859254943
E-mail: sales@ygplc.com
WhatsApp: +86 18859254943
E-mail: sales@ygplc.com
This product description is based on technical specifications and application insights from ABB’s official documentation, industry case studies, and global supplier data. All trademarks belong to their respective owners.
